Magnetic Modulator Demodulation for Even Harmonic DC Current Sensing

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Solution Overview

Problem

Current magnetic modulators face challenges in accurately measuring low DC currents due to significant odd harmonic components and zero-offset noises, which impair the monitoring accuracy of even harmonics, especially in high-voltage direct current (HVDC) systems.

Innovation Solution

A full even harmonic digital demodulation method based on full-phase analysis for magnetic modulators, utilizing Fourier analysis, Hamming window functions, and convolution windows to preprocess output voltage signals, effectively reducing spectrum leakage and zero-offset noises, and calculating current conversion coefficients to enhance measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a double-core differential sensing structure is used in the magnetic modulator, then the measurement capability for DC currents is improved, but odd harmonic components become significantly larger than even harmonic components due to discrepancies in magnetic characteristics of the two cores

Engineering Contradiction:
ImproveDC current measurement capabilityVSAvoidodd harmonic components
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful odd harmonic components from the output signal through digital signal processing. By identifying the odd harmonic components as separate entities and applying cancellation algorithms, the system isolates and eliminates these harmful factors while preserving the useful even harmonic components that contain the DC current measurement information.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful odd harmonic components into beneficial information by using them as reference signals for cancellation. The odd harmonics, while harmful to measurement accuracy, provide a detectable pattern that can be identified and used to generate anti-phase cancellation signals, thereby transforming the harmful interference into a useful tool for improving measurement accuracy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Ease of manufacture

If odd harmonic components are present in the output voltage, then the magnetic modulator can operate with standard core materials, but spectral leakage from odd harmonics impairs the monitoring accuracy of even harmonics

Engineering Contradiction:
Improveoperation with standard core materialsVSAvoidmonitoring accuracy of even harmonics
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent introduces digital signal processing algorithms as an intermediary between the magnetic modulator output and the measurement system. This intermediary layer processes the mixed signal containing both odd and even harmonics, separating and canceling the odd harmonics while preserving the even harmonics, thereby enabling accurate measurement without requiring special core materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the hysteresis loop of the magnetic core material is asymmetric, then the magnetic modulator can function with conventional materials, but zero-offset noises at the μA level are introduced which severely affect the measurement accuracy of DC signals

Engineering Contradiction:
Improveuse of conventional materialsVSAvoidmeasurement accuracy of DC signals
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the system continuously monitors the output signal for zero-offset noises and dynamically adjusts the cancellation parameters. By feeding back the measured offset levels and using them to refine the cancellation algorithm, the system adaptively compensates for the asymmetric hysteresis effects, maintaining high measurement accuracy despite using conventional magnetic core materials.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly improves measurement sensitivity and accuracy, particularly for weak DC signals, by mitigating noise interference and extracting useful components, ensuring reliable and precise current detection in high-noise environments.

Implementation Method 1

magnetic modulators offer advantages such as high resolution, high sensitivity, high precision, minimal temperature drift, and stable working characteristics, being well-suited for measuring DC currents at the level of 10 μA

Methodology Applied
Scientific EffectMagnetic modulation: Phase Modulation

Implementation Method 2

an output voltage analog signal of the magnetic modulator is converted into a digital signal by using a digital collection device

Methodology Applied
Scientific EffectAnalog-to-digital conversion:

Implementation Method 3

An output voltage sequence from full-phase Fourier analysis is established based on the standard voltage timing data

Methodology Applied
Scientific EffectFourier analysis:

Implementation Method 4

utilizing Fourier analysis, Hamming window functions, and convolution windows to preprocess output voltage signals, effectively reducing spectrum leakage

Methodology Applied
Scientific EffectSpectral leakage reduction:

Implementation Method 5

the inherent asymmetry in the hysteresis loop of the magnetic core material introduces zero-offset noises at the μA level

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS12442843B1Digital full even harmonic demodulation method based on full-phase analysis for magnetic modulator
Publication Date: 2025.10.14 LI XIAOLING
  • US12442843B1 patent drawing
  • US12442843B1 patent drawing

AI summary

This application relates to the field of electrical technologies, and provides a full even harmonic digital demodulation method based on full-phase analysis for a magnetic modulator. According to the full even harmonic digital demodulation method based on full-phase analysis for a magnetic modulator, standard voltage timing data output by the magnetic modulator is obtained when a DC calibration current with a set amplitude is fed into the magnetic modulator during calibration of the magnetic modulator; an output voltage sequence from full-phase Fourier analysis is established based on the standard voltage sequence data, and the output voltage sequence is preprocessed; comprehensive analysis is performed on the preprocessed output voltage sequence from full-phase Fourier analysis to obtain all standard even harmonic signals and current conversion coefficients.