Electronics enclosure mounting

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Solution Overview

Problem

The installation and removal of electronics enclosures, such as audio or video network interface devices, are cumbersome and time-consuming, often requiring installers to crawl under tables and risk damaging the surface during the process, as existing methods involve screwing devices to the underside of surfaces.

Innovation Solution

A magnetic mounting apparatus with a first surface closer to the structure than a second surface, utilizing magnets to securely attach the electronics enclosure, allowing for tool-free installation and removal, along with secondary mechanical securing features and cable support structures for stability and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screws are used to mount the electronics enclosure to the underside of the table, then the enclosure is securely fixed, but the installation process becomes time-consuming and the risk of damaging the table surface increases

Engineering Contradiction:
Improvesecure fixationVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the traditional mechanical screw-fastening system with a magnetic field-based attachment system. Magnets embedded in the mounting plate create magnetic attraction forces that securely hold the electronics enclosure without requiring screws or other mechanical fasteners, thereby eliminating the time-consuming installation process while maintaining secure fixation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary force between the mounting plate and the electronics enclosure. This magnetic field acts as a mediator that provides secure attachment without direct mechanical contact, thus preventing surface damage while maintaining reliable fixation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If screws are used to mount the electronics enclosure, then secure fixation is achieved, but the complexity of the installation process increases due to the need for tools and multiple steps

Engineering Contradiction:
Improvesecure fixationVSAvoidinstallation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates the need for mechanical fastening systems and associated tools by using magnetic attraction. The mounting plate with embedded magnets provides secure fixation through magnetic force alone, simplifying the installation process to a single step of placing the enclosure against the plate without requiring screwdrivers, alignment, or multiple fastening operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic mounting system is self-aligning and self-securing. When the electronics enclosure is brought near the mounting plate, the magnetic field automatically guides and secures the enclosure in the correct position without requiring manual alignment or additional fastening steps, thereby reducing installation complexity.

Inventive Principle:
Principle #25Self-service

3Reliability

If the installer crawls under the table to perform screw mounting, then the enclosure can be securely attached, but the risk of damaging the table surface increases

Engineering Contradiction:
Improvesecure attachmentVSAvoidsurface damage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The magnetic field serves as an intermediary that provides secure attachment without requiring physical contact between the installer and the table surface. The magnets embedded in the mounting plate create magnetic attraction forces that hold the enclosure securely, eliminating the need for the installer to crawl under the table and potentially damage the surface with screwdrivers or other tools.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical screw-driven attachment system with a magnetic field-based system. This substitution eliminates the need for physical manipulation of screws and fasteners that could scratch or damage the table surface, while still providing secure attachment through magnetic attraction forces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy, tool-free mounting and removal of electronics enclosures, reducing installation time and risk of damage to surfaces, while providing secure and stable attachment with magnetic coupling and additional mechanical support.

Implementation Method 1

One or more magnets are fixed at one or both of the second surface of the mounting apparatus and the first surface of the electronics enclosure, such that one or more of the magnets are arranged to magnetically couple the electronics enclosure to the mounting apparatus.

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Data Source

PatentUS10835033B2Electronics enclosure mounting
Publication Date: 2020.11.17 TRANSOM POST OPCO LLC
  • US10835033B2 patent drawing
  • US10835033B2 patent drawing
  • US10835033B2 patent drawing

AI summary

A system for magnetically securing an electronics enclosure proximate a surface of a separate structure. The system includes a mounting apparatus that has a first surface, a second surface, and an interface structure that is constructed and arranged to allow the mounting apparatus to be secured to the surface of the separate structure, with the first surface of the mounting apparatus closer to the surface of the separate structure than is the second surface of the mounting apparatus. One or more magnets are fixed to one or both of the mounting apparatus and the electronics enclosure such that the one or more magnets are arranged to magnetically couple the electronics enclosure to the mounting apparatus.