Magnetic Orientation of 1D/2D Materials for Macroscopic Alignment

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Solution Overview

Problem

Current methods for aligning nanomaterials, such as graphene flakes, face challenges in achieving precise macroscopic ordering due to limitations in control and size constraints, especially when using mechanical alignment, and require high magnetic fields that can be expensive and unsafe.

Innovation Solution

The application of a rotating magnetic field with controlled intensity and direction to align graphene flakes and other 1D/2D materials, allowing for the creation of macroscopic objects with desired optical, electrical, and thermal properties without the need for magnetic or paramagnetic impurities, using diamagnetic susceptibility to orient the materials effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If mechanical alignment methods are used to align nanomaterials, then alignment control is achieved, but the method is limited by size constraints and cannot achieve precise macroscopic ordering

Engineering Contradiction:
Improvealignment precisionVSAvoidapplicability to macroscopic ordering
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces mechanical alignment methods with magnetic field-based alignment. Graphene flakes and other nanomaterials are aligned using external magnetic fields that induce magnetic moments in the materials, causing them to orient along field lines. This substitution enables precise macroscopic ordering without the size constraints of mechanical methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in magnetic susceptibility parameters of nanomaterials to achieve alignment. By applying magnetic fields that exploit the diamagnetic or paramagnetic properties of materials like graphene flakes, the patent achieves controlled orientation. The alignment precision is controlled by adjusting magnetic field strength and direction, enabling versatile macroscopic ordering.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If high magnetic fields are used to align nanomaterials, then alignment effectiveness is improved, but the method becomes expensive and unsafe

Engineering Contradiction:
Improvealignment effectivenessVSAvoidsafety and cost risks
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies magnetic fields locally to specific regions containing nanomaterials rather than using uniform high fields throughout. By concentrating magnetic field application only where alignment is needed, the patent achieves effective alignment while minimizing overall energy consumption and safety risks associated with high magnetic fields.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses just sufficient magnetic field strength to achieve the required alignment effectiveness rather than applying excessively high fields. This partial action approach maintains alignment precision while reducing costs and safety hazards associated with overly strong magnetic fields.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the alignment of billions of nanomaterials in a controlled manner, achieving commercially desirable properties like birefringence and electromagnetic shielding, suitable for applications in displays and sensing, using fields as low as 0.01 T, which is safer and more cost-effective than traditional high-field methods.

Implementation Method 1

using fields as low as 0.01 T, which is safer and more cost-effective than traditional high-field methods

Methodology Applied
Scientific EffectDiamagnetism: Diamagnetism

Data Source

PatentUS11827520B2Orientation of materials via application of a magnetic field and use of magnetically-oriented devices and device component
Publication Date: 2023.11.28 UNIV HOUSTON SYST
  • US11827520B2 patent drawing
  • US11827520B2 patent drawing
  • US11827520B2 patent drawing

AI summary

Discussed herein are methods of orienting one-dimensional and two-dimensional materials via the application of stationary and rotating magnetic fields. The oriented one-dimensional and two-dimensional materials may exhibit macroscopic properties, and may be employed in various measurement devices as well as thermal and electrical shielding applications or battery devices. A single 1D or 2D material may be suspended in another material such as dionized water, polymer(s), or other materials during the orientation, and the suspension may remain as a liquid or may be solidified or partially solidified to secure the oriented material(s) into place. The 1D and 2D materials that respond to the magnetic orientation may further cause other elements of the suspension to be oriented in a similar manner.