Magnetic Mg-Mn Layered Oxide Composite for Cadmium Separation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Metal oxides used for removing heavy metals from wastewater exist mainly as ultrafine powders, leading to issues like high pressure drop and difficult separation when used in conventional column adsorption systems.

Innovation Solution

A magnetic magnesium-manganese layered double metal oxide composite is prepared by dissolving magnesium and manganese salts with ferroferric oxide, allowing for efficient cadmium immobilization and magnetic separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ultrafine metal oxide powder is used for heavy metal removal, then adsorption efficiency is improved, but separation difficulty increases

Engineering Contradiction:
Improveadsorption efficiencyVSAvoidseparation difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent creates a composite material by coating ultrafine metal oxide powder (0.5-5 μm) with magnetic beads (3-8 μm), forming a core-shell structure where the metal oxide core provides high adsorption efficiency and the magnetic bead shell enables easy magnetic separation. This composite approach resolves the contradiction by combining materials with complementary properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If ultrafine metal oxide powder is used in column adsorption system, then adsorption capacity is improved, but pressure drop increases

Engineering Contradiction:
Improveadsorption capacityVSAvoidpressure drop
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The magnetic bead coating increases the particle size and structural integrity of the adsorbent, reducing inter-particle resistance and improving flow characteristics in column systems while maintaining the high adsorption capacity of the ultrafine metal oxide core.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If magnetic beads are coated with metal oxide, then separation ease is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveseparation easeVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent employs wet chemical coating methods instead of complex mechanical or high-energy processes to deposit metal oxide on magnetic beads. The coating process uses solution chemistry and controlled precipitation, which are simpler and more scalable than alternative approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite exhibits high adsorption efficiency, rapid adsorption rate, and stability, enabling efficient cadmium removal and easy magnetic separation, with low-cost, environmentally friendly constituents and simple preparation methods.

Implementation Method 1

the composite exhibits high adsorption efficiency, rapid adsorption rate, and stability, enabling efficient cadmium removal

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

A method for preparing a magnetic magnesium-manganese layered double metal oxide composite for the treatment of cadmium pollution in environment

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 3

prepared based on high immobilization property of a magnesium-manganese layered double metal oxide to cadmium and strong magnetism of ferroferric oxide

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 4

dispersing the ferroferric oxide powder in the second solution by using ultrasonic dispersion to obtain a dispersion liquid

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS12060283B2Magnetic magnesium-manganese layered double metal oxide composite and preparation and application
Publication Date: 2024.08.13 SOUTH CHINA UNIV OF TECH
  • US12060283B2 patent drawing
  • US12060283B2 patent drawing
  • US12060283B2 patent drawing

AI summary

A magnetic magnesium-manganese layered double metal oxide composite and preparation and application. A soluble magnesium salt and a soluble manganese salt are dissolved in water to obtain a magnesium-manganese salt complex liquid; and a soluble carbonate and a soluble hydroxide are dissolved in water to obtain a carbonate-hydroxide complex liquid; a ferroferric oxide powder is added to the carbonate-hydroxide complex liquid, and then ethanol is added for ultrasonic dispersion to obtain a dispersion liquid; then the magnesium-manganese salt complex liquid is added for aging, centrifuging, washing, drying, grinding for sieving, and calcinating at 250-550° C. to obtain a magnetic magnesium-manganese layered double metal oxide composite. The composite of the present invention has relatively strong magnetism to Cd removal, and is featured by high adsorption efficiency, rapid adsorption rate and stability. Moreover, the composite can not only immobilize Cd efficiently, but also can be separated and recycled by magnet.