Magnetic Particle Flow Detector Using Conductor Traces

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Detecting individual magnetic material particles in microfluidic flows is challenging due to their small size and unpredictable location within the flow channel, leading to difficulties in distinguishing signal anomalies from background noise and accurately counting particles.

Innovation Solution

A ferromagnetic thin-film based magnetic field detection system is designed with a substrate supporting a magnetic field sensor and channel base material, featuring a channel gap that extends past the sensor to confine particles near the detector, using electrical conductors to apply magnetic forces and direct particles towards the sensor, enhancing detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If magnetic field sensors are used to detect individual magnetic material particles in microfluidic flows, then particle detection capability is enabled, but the small size of particles leads to very small field anomalies that are difficult to distinguish from background noise

Engineering Contradiction:
Improvedetection sensitivityVSAvoidbackground noise interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent creates a localized region of enhanced magnetic field gradient directly above the sensor by positioning conductor traces in specific patterns (e.g., parallel traces, interdigitated comb patterns) beneath the microchannel. This local enhancement concentrates the magnetic field disruption caused by passing particles, making small particles detectable against the background noise by creating a distinct local field signature that differs from the uniform background field.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces conductor traces as an intermediary element between the particle source and the sensor. These conductors carry current that generates a magnetic field which interacts with the magnetic particles, amplifying their magnetic signature. The conductors act as a mediator that translates the weak magnetic signal from small particles into a detectable electrical signal by creating a controlled magnetic environment that enhances particle-sensor interaction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If magnetic material particles flow freely in the microfluidic channel, then natural flow conditions are maintained, but particle location becomes unpredictable making detection difficult

Engineering Contradiction:
Improvenatural flow conditionVSAvoidparticle location predictability
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent creates localized magnetic field gradients in specific regions of the microchannel by strategically positioning conductor traces. These localized field regions act as magnetic traps or guiding zones that concentrate particles at predictable locations (e.g., channel centerline or specific lateral positions) without requiring complete flow control mechanisms, thus maintaining natural flow conditions while achieving location predictability for detection.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces mechanical particle confinement mechanisms (such as physical barriers, valves, or pumps that would mechanically control particle position) with magnetic field-based control. By using current-carrying conductor traces to generate magnetic field gradients, the system achieves particle positioning and confinement through magnetic forces rather than mechanical means, preserving natural flow conditions while enabling predictable particle location for detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the detectability of individual magnetic particles by confining them near the detector, increasing the magnitude of magnetic field disruptions and reducing noise interference, allowing for more precise counting and analysis of particles in fluid flows.

Implementation Method 1

A magnetic field sensor is supported on the substrate at a sensor location... to thereby form an extended channel gap in the channel base material across from at least a portion of the sensor location

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

using electrical conductors to apply magnetic forces and direct particles towards the sensor

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Data Source

PatentUS7391091B2Magnetic particle flow detector
Publication Date: 2008.06.24 NVE CORP
  • US7391091B2 patent drawing
  • US7391091B2 patent drawing
  • US7391091B2 patent drawing

AI summary

A ferromagnetic thin-film based magnetic field detection system having a substrate supporting a magnetic field sensor in a channel with a first electrical conductor supported on the substrate positioned at least in part along the channel gap and in direct contact with at least some surface of the magnetic field sensor ands a second electrical conductor supported on the substrate positioned at least in part along the channel gap in a region thereof adjacent to, but separated from, the magnetic field sensor.