Magnetic Polymer Adsorption Material for Broad-Spectrum Pollutant Removal

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Solution Overview

Problem

Magnetic polymer materials used in environmental applications face challenges in achieving high specific surface area and ion exchange capacity while effectively adsorbing organics in water, with existing methods struggling to produce materials that are both magnetically active and suitable for broad-spectrum adsorption.

Innovation Solution

A method for preparing magnetic polymer adsorption materials involving the synthesis of Fe3O4@ organic acid nanoparticles, combined with N-vinylpyrrolidone and divinylbenzene, using a specific formulation and reaction process to create materials with strong magnetism and high specific surface area, enabling effective adsorption of both inorganic and organic substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If hyper-cross-linked materials with high specific surface area are used, then adsorption capacity for inorganic substances is improved, but adsorption capacity for organic substances deteriorates

Engineering Contradiction:
Improveadsorption capacityVSAvoidadsorption scope
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent uses composite materials by combining magnetic nanoparticles (Fe3O4) with polymer matrices (polystyrene and polyacrylic acid) to create a material that integrates the high surface area and porosity of hyper-cross-linked structures with the magnetic properties and organic adsorption capability of polymer coatings, achieving broad-spectrum adsorption

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating different functional zones within the adsorption material: the inner core provides high surface area and porosity for inorganic substance adsorption, while the outer polymer coating provides organic adsorption sites, allowing each region to specialize in its optimal function

Inventive Principle:
Principle #3Local quality

2Reliability

If ion exchange materials are used, then removal effect on inorganic substances is improved, but adaptability to organic substances deteriorates

Engineering Contradiction:
Improveremoval effectVSAvoidapplication range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent achieves universality by designing a multi-functional adsorption material where the magnetic nanoparticle core provides high surface area and porosity for inorganic substance removal, while the polymer coating provides functional groups for organic substance adsorption, enabling the material to effectively remove both inorganic and organic pollutants

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If N-vinylpyrrolidone and divinylbenzene are used as monomers, then hydrophilicity is improved, but reaction completeness deteriorates

Engineering Contradiction:
ImprovehydrophilicityVSAvoidreaction completeness
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent uses an intermediary approach by introducing a pore-forming agent and controlling the polymerization process to facilitate complete reaction between N-vinylpyrrolidone and divinylbenzene, ensuring uniform hydrophilic polymer matrix formation while maintaining the beneficial hydrophilic properties

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting magnetic polymer adsorption materials exhibit improved adsorption capacity, magnetism, and specific surface area, allowing for efficient removal and controlled release of pollutants, with enhanced applicability in environmental treatment and detection.

Implementation Method 1

magnetic polymer adsorption material

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

adsorption capacity

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

N-vinylpyrrolidone and divinylbenzene as monomers

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS11602729B2Magnetic polymer adsorption material, preparation method therefor and application thereof
Publication Date: 2023.03.14 JIANGSU GUOCHUANG ENVIRO PROTECTION TECH CO LTD
  • US11602729B2 patent drawing
  • US11602729B2 patent drawing

AI summary

A magnetic polymer adsorption material, preparation method and use thereof, which relate to the field of magnetic polymer materials. The preparation method comprises: (1) preparing magnetic nanoparticles; (2) dissolving the magnetic nanoparticles in a pore-forming agent, adding N-vinylpyrrolidone, divinylbenzene and an initiator respectively, and mixing uniformly; (3) adding an emulsifier and a dispersant into an aqueous solution; adding a part of the oil phase solution prepared in step (2) at the temperature below 60° C., and adding the rest of the oil phase solution when the temperature rises to 60° C. or above, reacting with stirring, precipitating and filtering the reacted solution, washing and drying the precipitate, and finally obtaining the magnetic polymer adsorption material. The material has the particle size of 2-100 μm, the magnetization of 5-19.5 emu/g and the specific surface area of 210-950 m2/g, and can be applied to the adsorption of inorganic and organic matters in solutions, the controlled release of inorganic and organic matters, and the separation of different substances.