Magnetic Ranging for Well Spatial Alignment

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Solution Overview

Problem

Conventional well drilling techniques face challenges in accurately maintaining the precise spatial relationship between injector and producer wells in heavy oil extraction methods like X-SAGD and THAI, leading to inefficiencies in steam injection and oil recovery due to imprecise location of the point of closest approach and relative distance between wells.

Innovation Solution

A system utilizing a magnetic field source in one well and magnetometers in another well to determine the geometric relationship and control directional drilling, allowing for precise alignment of wells without the need for traditional measurement while drilling methods, which reduces errors and increases drilling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional MWD survey data and directional steering practices are used, then the direction and inclination can be measured and controlled to approximately +/−3° and +/−1°, but this produces large errors in the position of long horizontal wells (e.g., 52 meter lateral error at the toe of a 1000 meter well with 3° drift)

Engineering Contradiction:
Improvedirection and inclination measurement precisionVSAvoidwell position accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent replaces conventional mechanical MWD survey systems with a magnetic field-based ranging system. A magnetic field source is deployed in one well and magnetometers are used in another well to directly measure the magnetic field signature. This substitution of measurement methodology eliminates the accumulation of directional errors over long horizontal distances, providing accurate relative positioning without relying on small angular measurements that compound into large position errors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If the point of closest approach between injector and producer wells is located using conventional techniques, then the location can be determined, but the location is imprecise making it difficult to maximize steam injection efficiency

Engineering Contradiction:
Improvelocation information accuracyVSAvoidsteam injection efficiency
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The patent replaces conventional mechanical survey techniques with a magnetic field-based localization system. By deploying a magnetic field source in one well and using magnetometers in the other well, the system directly measures the magnetic field signature to precisely locate the point of closest approach. This provides accurate spatial information needed to optimize steam injection positioning and prevent steam shunting.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary medium for measurement. The magnetic field source and magnetometers create a magnetic field signature that serves as an intermediary carrier of positional information between the two wells. This magnetic intermediary enables precise determination of the point of closest approach without direct mechanical contact or line-of-sight requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the relative distance between injector and producer wells is not accurately controlled, then drilling is simpler, but steam may shunt into the producer well if too near or heated oil may not extend to the producer well if too far

Engineering Contradiction:
Improvedrilling operation simplicityVSAvoidsteam injection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where magnetic field measurements are continuously taken as wells are drilled, and the relative positioning data is used to guide drilling decisions. The magnetic ranging system provides real-time feedback on the spatial relationship between injector and producer wells, enabling operators to adjust drilling trajectories to maintain optimal separation distances and prevent both steam shunting and insufficient thermal communication.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and efficient drilling of wells in specified spatial relationships, enhancing heavy oil recovery by ensuring precise steam injection and minimizing errors in well positioning, thus optimizing the recovery process.

Implementation Method 1

producing a magnetic field with a magnetic field source positioned in the first well

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

producing a first output from a first magnetic field sensor subsystem for sensing directional magnetic field components, and producing a second output from a second magnetic field sensor subsystem for sensing directional magnetic field components

Methodology Applied
Scientific EffectMagnetometer sensing: Magnetometer

Data Source

PatentUS10113414B2Multiple magnetic sensor ranging method and system
Publication Date: 2018.10.30 SCHLUMBERGER TECH CORP
  • US10113414B2 patent drawing
  • US10113414B2 patent drawing
  • US10113414B2 patent drawing

AI summary

Methods for drilling a second well in a spatial relationship to a first well include positioning a magnetic field source in a first well or borehole and deploying at least two magnetometers in a second well or borehole. The magnetometers are separated by a known distance and each measure the magnetic field created by the magnetic field source that is located in the first borehole. The magnetic field measurements are used to calculate the locations of the two magnetometers with respect to the magnetic field source. The two locations define the axis of the second borehole with respect to the magnetic field source in the first borehole.