Magnetic Ranging Drilling Control for Parallel Wellbore Trajectory

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Solution Overview

Problem

Current drilling technologies face challenges in accurately planning and executing directional drilling operations due to the complexity of borehole trajectories and geological variations, leading to costly errors and reduced well productivity.

Innovation Solution

A surface steerable drilling system that utilizes a centralized database to collect and analyze geological and drilling data, providing real-time feedback and control to an on-site controller to optimize drilling parameters and correct deviations from the planned path, thereby improving drilling precision and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If directional drilling is used to navigate complex geological formations, then well productivity and resource extraction are improved, but drilling errors and operational complexity increase

Engineering Contradiction:
Improvewell productivityVSAvoiddrilling accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a feedback control system that continuously monitors borehole position using magnetic field measurements from magnetometers. The system compares actual position with planned trajectory and automatically adjusts drilling parameters to correct deviations, ensuring high reliability while maintaining directional drilling capabilities for improved productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical surveying methods with magnetic field-based positioning using magnetometers. This substitution provides more accurate and continuous position data, enabling better control of borehole trajectory and reducing drilling errors while maintaining the ability to navigate complex geological formations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If real-time drilling control is implemented to reduce errors, then drilling precision is improved, but system complexity and cost increase

Engineering Contradiction:
Improvedrilling precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system uses real-time feedback from magnetometers to monitor borehole position and automatically adjusts drilling parameters. This feedback loop improves drilling precision by continuously correcting deviations from the planned trajectory, while the automated nature of the system manages complexity through algorithmic control rather than manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The drilling system performs self-correction by automatically adjusting its own parameters based on real-time position data from magnetometers. This self-service capability improves precision without requiring constant external intervention, managing system complexity through autonomous decision-making algorithms.

Inventive Principle:
Principle #25Self-service

3Reliability

If automated control systems are used to minimize human error, then drilling reliability is improved, but initial investment and operational cost increase

Engineering Contradiction:
Improvedrilling reliabilityVSAvoidoperational cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The automated feedback control system continuously monitors and adjusts drilling parameters to minimize deviations, improving reliability by reducing human error. The system optimizes operational costs by preventing costly drilling mistakes and reducing the need for corrective operations, making the initial investment worthwhile through error prevention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system autonomously monitors and corrects its own operation, improving reliability by eliminating human intervention errors. This self-service approach reduces operational costs by preventing costly mistakes and minimizing the need for expensive corrective drilling operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces drilling errors and costs by enabling precise control of drilling operations, enhancing the accuracy of borehole trajectories, and optimizing drilling parameters in real-time, leading to improved well productivity and reduced long-term losses.

Implementation Method 1

a magnetometer to measure a magnetic field

Methodology Applied
Scientific EffectMagnetic field measurement: Magnetic Field

Data Source

PatentUS11933158B2System and method for mag ranging drilling control
Publication Date: 2024.03.19 MOTIVE DRILLING TECH
  • US11933158B2 patent drawing
  • US11933158B2 patent drawing
  • US11933158B2 patent drawing

AI summary

System and method for controlling the drilling of a second wellbore in close proximity to a first well bore. A computer system obtains information regarding a previously drilled wellbore, as well as information regarding a second wellbore being drilled. Using information obtained from one or more magnetic sensors, the computer system determines an optimal target path for continued drilling of the second wellbore and may issue one or more control signals to one or more control systems coupled to a drilling rig to automatically drill in accordance with the selected path. The computer system can generate a plurality of potential paths using one or more cost curves and/or value curves to determine the optimal path for the second wellbore.