Magnetic Recording Medium Surface Structure for Archive Reliability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional magnetic recording and reproducing systems are not optimized for archive applications with low access frequency, leading to suboptimal reproduction quality, especially in environments of low temperature and high humidity, where multiple magnetic recording media are slid with respect to a single head.

Innovation Solution

A magnetic recording medium with a specific surface structure, characterized by controlled distributions of bright and dark regions, is developed, comprising a non-magnetic support and a magnetic layer with ferromagnetic powder, which enhances reproduction quality by inhibiting head scraping and foreign matter adhesion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple magnetic recording media are repeatedly slid with respect to the same head in archive applications, then the access frequency is reduced for cold data storage, but head scraping and foreign matter adhesion occur leading to degraded reproduction quality

Engineering Contradiction:
Improvereproduction qualityVSAvoidhead scraping and foreign matter adhesion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating specific regional characteristics on the magnetic layer surface through controlled aggregation of ferromagnetic powder particles. The surface is divided into regions with different particle densities - aggregated regions and non-aggregated regions - each providing different functional properties. The aggregated regions reduce head scraping while non-aggregated regions prevent foreign matter adhesion, thereby resolving the contradiction between reliability and harmful factors generated by repeated sliding.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by controlling the aggregation state of ferromagnetic powder particles on the magnetic layer surface. By adjusting the aggregation degree and particle distribution parameters during manufacturing, the surface morphology is optimized to minimize both head scraping and foreign matter adhesion. This parameter control enables the magnetic recording medium to maintain favorable reproduction quality even under repeated sliding conditions in archive applications.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If conventional magnetic recording media are used in green tape test environments, then the test assumes high access frequency usage, but archive applications require low access frequency with multiple media slides causing suboptimal reproduction quality

Engineering Contradiction:
Improvesuitability for archive applicationVSAvoidreproduction quality in low temperature and high humidity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent makes the magnetic recording medium adaptable to archive applications by introducing local quality variations on the magnetic layer surface. Different regions with aggregated and non-aggregated ferromagnetic powder particles provide complementary functions that collectively enhance reliability in low temperature and high humidity environments. This local differentiation enables the medium to perform optimally in green tape test conditions specific to archive usage.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material structure by combining ferromagnetic powder particles in different aggregation states within the same magnetic layer. This composite arrangement of aggregated and non-aggregated particle regions creates a multifunctional surface that simultaneously addresses head scraping and foreign matter adhesion issues, thereby improving adaptability and reliability for archive applications in challenging environmental conditions.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11302356B2Magnetic recording medium, magnetic recording and reproducing apparatus, magnetic tape cartridge, and magnetic tape cartridge group
Publication Date: 2022.04.12 FUJIFILM CORP
  • US11302356B2 patent drawing
  • US11302356B2 patent drawing
  • US11302356B2 patent drawing

AI summary

In the magnetic recording medium, a number distribution A of a plurality of bright regions, based on equivalent circle diameters thereof, in a binarized image of a secondary electron image obtained by imaging a surface of the magnetic layer by a scanning electron microscope at an acceleration voltage of 5 kV and a number distribution B of a plurality of dark regions, based on equivalent circle diameters thereof, in a binarized image of a secondary electron image obtained by imaging a surface of the magnetic layer by a scanning electron microscope at an acceleration voltage of 2 kV respectively satisfy a predetermined number distribution.