Magnetic Return Keyswitch for Thin Design

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Solution Overview

Problem

Conventional keyswitches face challenges in thin design due to the space required by scissor mechanical designs and suffer from elastic fatigue of rubber-based elastic members, leading to reduced lifespan.

Innovation Solution

A keyswitch design utilizing magnetic attraction forces between a support member and a board to return a cap to its original position, eliminating the need for scissor mechanisms and elastic members, with a support device comprising magnetic portions and elastic cantilever arms to trigger a switch and facilitate automatic return.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a scissor mechanical design is used to provide elastic force for the cap, then the cap can return to its original position, but the overall height of the keyswitch increases

Engineering Contradiction:
Improvecap return functionVSAvoidoverall height of keyswitch
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent replaces the scissor mechanical design with a magnetic field-based support device. The support device includes a magnetic portion on the board and a corresponding magnetic portion on the cap that attract each other to provide the returning force, eliminating the need for mechanical scissor structures and reducing the overall height of the keyswitch.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If an elastic member made of rubber material is used to drive the cap return, then the cap can return to its original position, but elastic fatigue occurs after long use shortening the keyswitch life

Engineering Contradiction:
Improvecap return functionVSAvoidkeyswitch lifespan
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent substitutes rubber-based elastic members with a magnetic field-based support device. The magnetic attraction between the magnetic portion on the board and the magnetic portion on the cap provides a non-contact returning force that does not suffer from elastic fatigue, thereby extending the keyswitch lifespan while maintaining the cap return function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Length of stationary object

If magnetic attraction force is used to drive the cap return, then the keyswitch achieves thin design and extended lifespan, but the triggering sensitivity must be optimized

Engineering Contradiction:
Improveoverall height of keyswitchVSAvoidtriggering sensitivity
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent optimizes triggering sensitivity by adjusting magnetic field parameters including the strength and distribution of the magnetic portion, the distance between magnetic portions, and the geometric configuration of the support device. These parameter adjustments enable precise control over the magnetic attraction force to ensure reliable switch triggering while maintaining a compact design.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces overall space requirements, enhances durability by avoiding elastic fatigue, and improves triggering sensitivity, making it suitable for thin designs and extending keyswitch lifespan.

Implementation Method 1

a magnetic attraction force between the first magnetic portion and the second magnetic portion keeps the cap at a non-pressed position

Methodology Applied
Scientific EffectMagnetic attraction force: Magnetism

Implementation Method 2

When the external force is released, the magnetic force drives the second magnetic portion to approach the first magnetic portion, so as to make the cap move back to the non-pressed position with the support device

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS10008345B2Keyswitch
Publication Date: 2018.06.26 DARFON ELECTRONICS (SUZHOU) CO LTD
  • US10008345B2 patent drawing
  • US10008345B2 patent drawing
  • US10008345B2 patent drawing

AI summary

A keyswitch includes a board having a first magnetic portion and a pivot portion, a cap, a switch, and a support device including a first support member having first and second bodies connected to each other via an elastic connection arm. The first body has first and second end portions connected to the cap and the pivot portion respectively. The second body has a second magnetic portion and a triggering portion. A U-shaped slot is formed around the triggering portion to make the triggering portion form an elastic cantilever arm extending from the second body. When the cap is pressed to make the second magnetic portion away from the first magnetic portion at a specific distance, the triggering portion triggers the switch. When the cap is released, a magnetic force between the first and second magnetic portions drives the second magnetic portion to approach the first magnetic portion.