Magnetic Adsorption Sensing Cable for Pipeline Monitoring

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Solution Overview

Problem

Existing distributed optical fiber sensing (DOFS) technologies face challenges in effectively coupling strain, temperature, and sound waves to sensing cables, leading to inaccurate measurements and inability to simultaneously measure multiple parameters due to low sensitivity and loose attachment to metal pipelines.

Innovation Solution

A fully distributed magnetic adsorption multi-parameter sensing cable with an outer sheath, sensing component, and magnetic adsorption reinforcement (FDMAR) that tightly attaches to metal pipelines using magnetic forces, enhancing the coupling of strain, temperature, and sound waves, and incorporating strain and temperature sensing fibers for simultaneous multi-parameter measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If sensing cables are protected by multiple layers of armor, then the cable strength and protection are improved, but the sensitivity of the sensing cable deteriorates

Engineering Contradiction:
Improvecable strengthVSAvoidsensing sensitivity
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

The cable structure is segmented into distinct functional layers: the sensing element layer contains bare or minimally protected optical fibers for high sensitivity, while the outer armor layers provide mechanical protection. This segmentation allows different parts of the cable to serve different functions optimally.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the cable have different protection levels: the sensing fibers are kept exposed or minimally coated in the sensing zone to maximize sensitivity, while the outer sheath and armor provide robust protection against environmental damage. The elastic sensitizing component provides localized coupling without full armor protection.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If sensing cables are set beside metal pipeline in a freely approaching state, then the cable installation flexibility is improved, but the coupling of strain, temperature and sound waves deteriorates

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidsignal coupling efficiency
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

An elastic sensitizing component is introduced as an intermediary between the sensing fibers and the metal pipeline. This component provides mechanical coupling that transmits strain, temperature, and acoustic signals from the pipeline to the sensing fibers, while still allowing flexible installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The elastic sensitizing component provides dynamic coupling that adapts to pipeline deformations. The elastic nature allows the component to deform with the pipeline, ensuring continuous contact and signal transmission while accommodating thermal expansion and vibration.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If gaps exist between sensing cables and metal pipeline, then the cable installation ease is improved, but the temperature field information transmission accuracy deteriorates

Engineering Contradiction:
Improveinstallation easeVSAvoidtemperature field accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The elastic sensitizing component acts as a thermal and mechanical intermediary that bridges gaps between the cable and pipeline. It conducts temperature field information from the pipeline surface to the sensing fibers while maintaining ease of installation with minimal gap requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If only single-mode fiber is used in sensing cable, then the cable structure simplicity is improved, but the multi-parameter measurement capability deteriorates

Engineering Contradiction:
Improvefiber structure complexityVSAvoidmulti-parameter measurement capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

Multiple types of optical fibers (single-mode and multimode) are merged within the same cable structure. The single-mode fibers enable distributed sensing for strain and temperature, while multimode fibers can be used for other measurements, achieving multi-parameter capability without requiring separate cables.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensing cable is designed with universal applicability for multiple measurement types. By incorporating both single-mode and multimode fibers with different sensing components, a single cable system can perform strain measurement, temperature monitoring, acoustic detection, and other functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the sensitivity and accuracy of strain and temperature measurements, reduces clutter waves, and enables effective transmission of seismic and temperature signals, achieving higher signal-to-noise ratio and resolution for DOFS applications in pipeline monitoring and oil/gas exploration.

Implementation Method 1

a magnetic adsorption force between the FDMAR and the wall of the metal pipeline

Methodology Applied
Scientific EffectMagnetic adsorption: Magnetism

Data Source

PatentUS11209472B2Fully distributed magnetic adsorption multi-parameter sensing cable
Publication Date: 2021.12.28 ZHONGTIAN ELECTRIC POWER OPTICAL CABLES CO LTD
  • US11209472B2 patent drawing
  • US11209472B2 patent drawing
  • US11209472B2 patent drawing

AI summary

A fully distributed magnetic adsorption multi-parameter sensing cable, which is configured to be installed on the wall of a metal pipeline, includes an outer sheath, a sensing component arranged in the outer sheath, and a fully distributed magnetic adsorption reinforcement (FDMAR) arranged in the outer sheath and on a peripheral side of the sensing component. The outer sheath is attached to the wall of the metal pipeline by the FDMAR. A magnetic adsorption force between the FDMAR and the wall of the metal pipeline is able to be adjusted by changing the size of the FDMAR and the distance between the FDMAR reinforcement and the wall of the metal pipeline. The fully distributed magnetic adsorption multi-parameter sensing cable has the advantages of good adsorption effect and high sensitivity.