Magnetic Sensor Bridge Circuit Resists Resistance Variation

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Solution Overview

Problem

In magnetic sensors, the variation in resistance value of thin film conductors can lead to a decline in positioning accuracy of detection targets, and increasing the number of manufacturing process steps to avoid this issue is not desirable.

Innovation Solution

A magnetic sensor design that includes a plurality of magnetoresistance pattern portions forming a bridge circuit, with the first and second wiring pattern portions made of the same material as the magnetoresistance pattern portions, arranged in a specific configuration to reduce resistance value variation and maintain manufacturing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the thin film conductor is made of the same material as the magnetoresistance patterns, then the manufacturing process steps are reduced, but the resistance value of the extended portions varies as the magnetic medium moves, causing a decline in positioning accuracy

Engineering Contradiction:
Improvemanufacturing process stepsVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies local quality by making the extended portions of the thin film conductor have different material properties than the magnetoresistance patterns. Specifically, the extended portions are made of a non-magnetoresistive material to eliminate resistance variation during magnetic medium movement, while the magnetoresistance patterns maintain their magnetoresistive properties for position detection. This localized differentiation resolves the contradiction between manufacturing simplicity and positioning accuracy.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the thin film conductor is made of a material with no magnetoresistance effects, then the positioning accuracy is maintained, but the number of manufacturing process steps increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidmanufacturing process steps
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent segments the thin film conductor into two distinct parts: extended portions made of non-magnetoresistive material and regions forming the bridge circuit made of magnetoresistive material. This segmentation allows each part to have optimized material properties for its specific function while enabling a single manufacturing process to produce both types of conductors with different materials, thus resolving the contradiction between positioning accuracy and manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the extended portions of the thin film conductor are made of magnetoresistive material, then the manufacturing process is simplified, but the resistance value varies with magnetic medium movement, reducing positioning accuracy

Engineering Contradiction:
Improvematerial varietyVSAvoidpositioning accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements local quality by assigning different material characteristics to different regions of the thin film conductor. The extended portions use non-magnetoresistive material to maintain constant resistance and ensure positioning accuracy, while the bridge circuit regions use magnetoresistive material for position detection functionality. This localized material differentiation eliminates the need for multiple manufacturing processes while achieving both positioning accuracy and functional requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design reduces the chances of declining positioning accuracy while minimizing the increase in manufacturing process steps, effectively addressing the challenges faced by existing magnetic sensor technologies.

Implementation Method 1

a plurality of magnetoresistance pattern portions (131-134), a first wiring pattern portion (135), and a second wiring pattern portion (136)... Each of the plurality of magnetoresistance pattern portions (131-134) includes a first resistance portion (1311, 1321, 1331, 1341) and a second resistance portion (1312, 1322, 1332, 1342) that are connected together in series

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Data Source

PatentUS12241762B2Magnetic sensor
Publication Date: 2025.03.04 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12241762B2 patent drawing
  • US12241762B2 patent drawing
  • US12241762B2 patent drawing

AI summary

In a magnetic sensor according to the present disclosure, each of a plurality of magnetoresistance pattern portions includes a first resistance portion and a second resistance portion that are connected together in series. One of two resistance portions connects a first wiring portion and a second wiring portion of a first wiring pattern portion. The other of the two resistance portions connects a first wiring portion and a second wiring portion of a second wiring pattern portion. The two resistance portions are included in the plurality of first resistance portions and the plurality of second resistance portions and located at both ends in a first direction.