Magnetic Sensor Lamination With Coupling Layer For Magnetoresistance

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Solution Overview

Problem

Data storage devices face challenges in achieving high data capacity and transfer rates due to strained reader performance and unwanted noise, which adversely affect magnetoresistive ratios, especially in reduced form factor and increased areal resolution devices.

Innovation Solution

A magnetically responsive lamination is constructed with a spacer layer between ferromagnetic free layers, incorporating a coupling layer to enhance the magnetoresistive ratio (MR), allowing for tuning of performance characteristics such as magnetic moment and magnetostriction without increasing the reader's size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a magnetically responsive lamination is constructed with a spacer layer between ferromagnetic free layers, then the magnetoresistive ratio (MR) is enhanced, but the device complexity increases

Engineering Contradiction:
Improvemagnetoresistive ratioVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ferromagnetic free layer is segmented into multiple sub-layers (first ferromagnetic sub-layer, second ferromagnetic sub-layer) separated by a non-magnetic spacer layer. This segmentation allows independent optimization of each sub-layer's magnetic properties while maintaining overall magnetic coupling, thereby enhancing the magnetoresistive ratio without requiring a complete redesign of the entire magnetic stack structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A non-magnetic spacer layer is introduced as an intermediary between the first and second ferromagnetic sub-layers. This spacer layer acts as a magnetic decoupling medium that prevents direct magnetic interaction between the sub-layers, allowing each to contribute independently to the magnetoresistive effect while maintaining structural integrity of the lamination

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the reader's size is reduced for compact form factor, then the device portability is improved, but the data capacity and transfer rates are strained

Engineering Contradiction:
Improvereader sizeVSAvoiddata capacity and transfer rates
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The magnetic stack is extended in the vertical dimension by adding multiple ferromagnetic sub-layers and spacer layers, creating a multi-layered structure. This vertical expansion allows the reader to achieve high data capacity and transfer rates through enhanced magnetoresistive effects without increasing the lateral footprint, thereby maintaining a compact form factor while improving performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If ferromagnetic free layers are used to enhance magnetic flux, then the data sensing accuracy is improved, but unwanted noise is generated

Engineering Contradiction:
Improvedata sensing accuracyVSAvoidunwanted noise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The harmful magnetic interaction and noise generation are extracted and isolated into a separate non-magnetic spacer layer, which is removed from the primary magnetic sensing path. This allows the ferromagnetic sub-layers to generate sufficient magnetic flux for accurate data sensing while the spacer layer prevents the propagation of unwanted noise and magnetic interference between layers

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves enhanced data storage capacity and transfer rates with improved areal resolution and reduced noise, enabling accurate data sensing and increased magnetic flux while maintaining a compact form factor.

Implementation Method 1

at least one ferromagnetic free layer can have a coupling layer that enhances magnetoresistance ratio (MR) of the magnetically responsive lamination

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Implementation Method 2

a coupling layer that enhances magnetoresistance ratio (MR)

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Implementation Method 3

a spacer layer disposed between a first and second ferromagnetic free layer

Methodology Applied
Scientific EffectMagnetic shielding: Magnetism

Data Source

PatentUS8503135B2Magnetic sensor with enhanced magnetoresistance ratio
Publication Date: 2013.08.06 SEAGATE TECH LLC
  • US8503135B2 patent drawing
  • US8503135B2 patent drawing
  • US8503135B2 patent drawing

AI summary

Various embodiments of the present invention are generally directed to a magnetically responsive lamination that may be constructed with a spacer layer disposed between a first and second ferromagnetic free layer. At least one ferromagnetic free layer can have a coupling sub-layer that enhances magnetoresistance ratio (MR) of the magnetically responsive lamination.