Magnetic Sensor for Non-Intrusive Electrical Device Status Detection

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Solution Overview

Problem

Conventional methods for determining the usage status of electrical devices require modifying power lines, which is complex and can damage existing wires, and are not suitable for multi-wire applications, especially two-wire systems.

Innovation Solution

A sensor system comprising a magnetic detector, analog-to-digital converter, and controller that detects magnetic field changes around a power line to determine the usage status of an electrical device without modifying the original power lines, suitable for single-wire, two-wire, or three-phase power lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional ammeter or power measuring equipment is used to determine usage status, then measurement capability is achieved, but installation complexity increases and power lines must be modified

Engineering Contradiction:
Improveusage status detectionVSAvoidinstallation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional electrical measurement methods (ammeter, power measuring equipment) with a magnetic field-based detection system. The sensor detects current flow through magnetic field sensing around the power line, eliminating the need to disconnect or modify electrical connections. This substitution of mechanical/electrical measurement with magnetic field detection resolves the contradiction by maintaining measurement precision while dramatically reducing installation complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the current flow and the detection system. Instead of directly measuring electrical parameters requiring circuit modification, the system uses the magnetic field generated by current flow as a non-intrusive mediator that can be detected externally. This intermediary approach enables usage status detection without any modification to the power line infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If clamp meter is used for non-intrusive measurement, then installation simplicity is improved, but applicability to two-wire systems is lost

Engineering Contradiction:
Improveinstallation simplicityVSAvoidapplicability to two-wire systems
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent designs a sensor system that universally detects magnetic fields around power lines regardless of wire configuration. The sensor can detect single-wire, two-wire, and three-phase power line arrangements through its ability to sense the composite magnetic field signature. This universal detection capability maintains installation simplicity while achieving versatility across different wiring configurations, resolving the contradiction between ease of operation and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs parameter changes in the magnetic field detection approach, specifically detecting the presence, absence, and characteristics of magnetic fields generated by different wire configurations. By monitoring changes in magnetic field parameters (strength, pattern, frequency) rather than requiring specific wire arrangements, the system achieves both installation simplicity and broad applicability to various power line types including two-wire systems.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If power line separation is performed for two-wire application, then clamp meter usability is achieved, but user willingness decreases due to complexity

Engineering Contradiction:
Improveclamp meter usabilityVSAvoidpower line separation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent enables the sensor system to automatically detect and adapt to the power line configuration without requiring user intervention for wire separation or reconfiguration. The magnetic field detection automatically identifies the usage status regardless of whether single-wire, two-wire, or three-phase configuration is present. This self-service capability eliminates the need for users to perform complex power line separation tasks while maintaining clamp meter-style ease of installation.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If additional components are added to determine usage status, then measurement capability is achieved, but cost increases

Engineering Contradiction:
Improveusage status detectionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs a cost-effective magnetic field sensor that can be manufactured at low cost using standard magnetic detection components. The sensor uses an integrated circuit with magnetic field sensing elements that are inexpensive to produce in volume. This approach achieves accurate usage status detection while maintaining low manufacturing costs, resolving the contradiction between measurement precision and ease of manufacture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy installation and accurate determination of device status without damaging power lines, suitable for various power line configurations, and reduces user complexity and costs.

Implementation Method 1

The magnetic detector is close to the power line to detect a magnetic field change around the power line to correspondingly generate an analog signal

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS10601466B2Sensor for sensing usage status of electrical device and associated method
Publication Date: 2020.03.24 PROLIFIC TECH INC
  • US10601466B2 patent drawing
  • US10601466B2 patent drawing
  • US10601466B2 patent drawing

AI summary

A sensor for sensing a usage status of an electrical device and its associated method are disclosed. The sensor is disposed at a near-end of a power line of the electrical device. The sensor provided with a magnetic detector, an analog-to-digital converter and a controller. The magnetic detector is close to the power line to detect a magnetic field change around the power line to correspondingly generate an analog signal. The analog-to-digital converter (ADC) is used to receive the analog signal and convert the analog signal to a digital signal. The controller is used to receive the digital signal and generate an indication signal to accordingly learn at least one of statuses of being turned on and turned off the electrical device.