Magnetic Sensor Signal Orthogonality Correction Using Duty Cycle

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Solution Overview

Problem

Magnetic field sensors face accuracy issues due to misalignment of sensing elements and signal non-orthogonality, which can result in reduced sensitivity and accuracy, and signal offsets caused by mechanical stresses, magnetic interference, and temperature variations.

Innovation Solution

The implementation of a method and system that adjusts for signal non-orthogonality and offsets using a duty cycle-based orthogonality adjustment coefficient, applied within an integrated circuit, to generate orthogonal signals and compensate for signal offsets, thereby improving the accuracy of magnetic field sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If magnetic field sensing elements are individually placed or formed to be aligned, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs self-alignment through automatic calibration procedures. The magnetic field sensing elements automatically adjust their relative positioning using feedback from test patterns and computational algorithms, eliminating the need for complex manual alignment processes during manufacturing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system compensates for misalignment by dynamically adjusting signal processing parameters. Through calibration routines, the system modifies gain, phase, and offset parameters to correct alignment errors, transforming a physical alignment problem into a parameter adjustment problem.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If signal processing is enhanced to correct non-orthogonality, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal orthogonalityVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements feedback-based orthogonality correction. Test patterns are displayed, sensor responses are measured, and the system automatically adjusts signal processing parameters based on the measured deviation from orthogonality, creating a closed-loop correction system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary calibration during manufacturing or initialization. Orthogonality correction parameters are pre-computed and stored based on test measurements, allowing the system to apply corrections without real-time computational complexity during normal operation.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If offset compensation is applied to magnetic field signals, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal offset accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system automatically performs offset compensation without user intervention. During calibration, the system self-determines offset values by analyzing sensor responses to known test patterns and automatically applies correction factors to subsequent measurements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces physical offset adjustment mechanisms with computational compensation. Instead of mechanically adjusting sensor positions or electrical connections to eliminate offsets, the system uses software algorithms to calculate and subtract offset values from the signal processing chain.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11480630B2Non-orthogonality adjustment based on a duty cycle
Publication Date: 2022.10.25 ALLEGRO MICROSYSTEMS LLC
  • US11480630B2 patent drawing
  • US11480630B2 patent drawing
  • US11480630B2 patent drawing

AI summary

According to some embodiments, a method implemented in electronic circuitry includes: receiving a first signal having a sinusoidal waveform; receiving a second signal having a sinusoidal waveform; generating a composite signal responsive to the first and second signals; determining an orthogonality adjustment coefficient based on a duty cycle of the composite signal; and applying the orthogonality adjustment coefficient to generate an adjusted second signal that is substantially orthogonal to the first signal.