Magnetic Sensor Field Generators Using Exchange Coupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Magnetic sensor systems using permanent magnets face challenges in maintaining magnetization direction stability under external disturbance fields and in arranging magnetic field generation units in desired patterns without increasing distance between them, leading to reduced flexibility and resolution.

Innovation Solution

The use of magnetic field generators with ferromagnetic and antiferromagnetic material sections, where the overall magnetization of each unit is defined by exchange coupling, allowing for units with magnetizations in different directions to be arranged closely and maintain immunity to disturbance fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If permanent magnets are used as magnetic field generation units, then the magnetic sensor system can generate stable external magnetic fields, but the magnetization direction may change when exposed to external disturbance fields exceeding the coercivity of the permanent magnets

Engineering Contradiction:
Improvemagnetization direction stabilityVSAvoidsensitivity to disturbance magnetic fields
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The magnetic field generation unit is segmented into multiple ferromagnetic material sections (first, second, third sections) with different magnetization directions. This segmentation allows the unit to generate a composite magnetic field while maintaining stability, as the individual sections are less susceptible to complete magnetization reversal by disturbance fields compared to a single permanent magnet.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite magnetic field generation units composed of multiple ferromagnetic materials with different magnetic properties and magnetization directions. This composite structure creates a more robust magnetic field source that maintains stability under disturbance fields, combining the advantages of different ferromagnetic materials to resist magnetization changes.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If magnetic field generation units are arranged in a predetermined pattern with permanent magnets, then the system can generate alternating external magnetic fields, but the distance between adjacent units cannot be reduced without losing magnetic field strength

Engineering Contradiction:
Improvespatial resolutionVSAvoiddistance between magnetic field generation units
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

By segmenting each magnetic field generation unit into multiple ferromagnetic sections with alternating magnetization directions, the invention creates stronger localized magnetic fields at smaller dimensions. This allows adjacent units to be placed closer together while maintaining sufficient magnetic field strength for detection, thereby improving spatial resolution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the magnetic field generation mechanism from relying on strong permanent magnetization to utilizing exchange-coupled ferromagnetic sections with controlled magnetization directions. This parameter change enables more efficient magnetic field generation at smaller scales, allowing reduced spacing between units while maintaining field strength.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If magnetic field generation units are arranged closely to improve resolution, then the measurement precision increases, but the magnetic fields from adjacent units may interfere with each other

Engineering Contradiction:
Improvespatial resolutionVSAvoidmagnetic field interference between adjacent units
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The segmentation of magnetic field generation units into sections with alternating magnetization directions creates distinct magnetic field patterns that reduce overlap and interference between adjacent units. This structured arrangement allows closer spacing while maintaining magnetic field independence between neighboring units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each magnetic field generation unit has localized magnetization directions assigned to different sections, creating specific spatial magnetic field distributions. This local quality control ensures that magnetic fields are concentrated where needed while minimizing interference in adjacent regions, enabling closer unit spacing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables magnetic field generators with high immunity to disturbance fields and allows for flexible and efficient arrangement of magnetic field generation units, improving the resolution and reliability of magnetic sensor systems.

Implementation Method 1

Each of the plurality of magnetic field generation units includes a first ferromagnetic material section and a first antiferromagnetic material section. The first antiferromagnetic material section is in contact with and exchange-coupled to the first ferromagnetic material section. The first ferromagnetic material section has its overall magnetization.

Methodology Applied
Scientific EffectExchange coupling:

Data Source

PatentUS11037715B2Magnetic sensor including a plurality of magnetic detection elements and a plurality of magnetic field generators
Publication Date: 2021.06.15 TDK CORP
  • US11037715B2 patent drawing
  • US11037715B2 patent drawing
  • US11037715B2 patent drawing

AI summary

A magnetic sensor includes a plurality of magnetic detection elements, and a plurality of magnetic field generators associated with the plurality of magnetic detection elements. Each of the plurality of magnetic field generators includes a first ferromagnetic material section and a first antiferromagnetic material section. The first antiferromagnetic material section is in contact with and exchange-coupled to the first ferromagnetic material section. The first ferromagnetic material section has an overall magnetization. The plurality of magnetic field generators includes first and second magnetic field generators configured so that the overall magnetization of the first ferromagnetic material section of the first magnetic field generator is in a different direction from the overall magnetization of the first ferromagnetic material section of the second magnetic field generator.