Magnetic-Field Sensor Feedback Coil for Stray Field Cancellation

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Solution Overview

Problem

Magnetic-field sensors face sensitivity issues due to stray magnetic fields, which can mask the non-linear behavior of certain magnetoresistance elements, affecting their accuracy in detecting target positions.

Innovation Solution

A magnetic-field sensor design incorporating a feedback loop with a secondary coil circuitry that generates a compensatory magnetic-field signal to mitigate stray magnetic-field effects, improving sensitivity and accuracy by distinguishing between desired and stray signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If magnetoresistance elements are used for magnetic field sensing, then the sensor can detect target position, but stray magnetic fields from the sensing element itself mask the reflected signal and reduce measurement precision

Engineering Contradiction:
Improvetarget position detection accuracyVSAvoidstray magnetic field effects
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the sensing element's output is fed back through a feedback coil to generate a compensating magnetic field. This feedback loop detects the stray field effects and actively counteracts them, allowing the system to maintain measurement precision despite the presence of harmful stray fields from the sensing element itself.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent converts the harmful stray magnetic fields generated by the sensing element into a useful signal by using a feedback coil to transform them into a compensating field. The stray fields that were previously masking the reflected signal are now harnessed to drive the feedback mechanism that eliminates their harmful effects, turning a disadvantage into an advantage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Use of energy by moving object

If the magnetic field sensing element generates strong magnetic field signals, then the sensor can detect targets at greater distances, but the stray magnetic field effects increase and mask the reflected signal

Engineering Contradiction:
Improvemagnetic field signal strengthVSAvoidreflected signal detection accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The feedback mechanism continuously monitors the sensing element's output and generates a compensating field proportional to the stray field effects. This allows the system to operate with stronger magnetic field signals for extended detection range while the feedback actively cancels the proportionally increased stray field interference, maintaining measurement precision across varying signal strengths.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

By converting the harmful stray fields into a compensating feedback signal, the system enables stronger primary magnetic field generation for greater detection range. The harm of increased stray fields at higher energy levels is transformed into the benefit of a stronger compensating signal that precisely counteracts the interference, allowing extended range operation without precision loss.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If magnetoresistance elements with limited linear range are used, then the sensor can be made more compact, but the usable detection range is reduced

Engineering Contradiction:
Improvesensor structure compactnessVSAvoiddetection range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The feedback mechanism linearizes the response of magnetoresistance elements with inherently limited linear ranges by actively compensating for their non-linear behavior. This allows the use of compact magnetoresistance-based sensing elements while the feedback loop extends the effective linear detection range, reconciling structural compactness with operational versatility.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The feedback system dynamically adjusts the magnetic field parameters to maintain operation within the linear range of compact magnetoresistance elements. By changing the field strength and characteristics through feedback control, the system extends the usable detection range beyond the inherent limitations of the compact sensing elements, achieving both compactness and adaptability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the impact of stray magnetic fields, enhancing the sensor's ability to accurately detect target positions and compensate for non-linear behaviors in magnetoresistance elements, thereby improving overall sensor performance.

Implementation Method 1

main coil circuitry configured to generate a first magnetic-field signal at a first frequency; a reflected signal is generated from a target caused by the first magnetic-field signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A linear range refers to a range where changes in a magnetic-field intensity is linear with changes in resistance. Some magnetoresistance elements, such as a TMR, have a limited linear range.

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Implementation Method 3

secondary coil circuitry configured to receive the second feedback signal and to generate, based on the second feedback signal, a second magnetic-field signal to reduce the first magnetic-field signal received at the first magnetoresistance circuitry

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11467235B1Reducing stray magnetic field effects using a magnetic field feedback
Publication Date: 2022.10.11 ALLEGRO MICROSYSTEMS LLC
  • US11467235B1 patent drawing
  • US11467235B1 patent drawing
  • US11467235B1 patent drawing

AI summary

In one aspect, a magnetic-field sensor includes main coil circuitry configured to generate a first magnetic-field signal at a first frequency; a first channel; a second channel; a subtractor circuit configured to subtract a second channel output signal from a first channel output signal to form a subtraction signal; an adder circuit configured to combine the first channel output signal and the second channel output signal to form a summation signal; processing circuitry configured to receive the summation signal and to provide a magnetic-field sensor output signal indicating a position of the target; feedback circuitry configured to receive the subtraction signal and to provide a first feedback signal to the processing circuitry, and a second feedback signal; and a secondary coil circuitry configured to receive the second feedback signal and to generate, based on the second feedback signal, a second magnetic-field signal to reduce the first magnetic-field signal received.