Magnetic Sensor With Gradient Protective Layer for Biomolecule Detection

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Solution Overview

Problem

Conventional biosensors face challenges in accurately detecting biomolecules, especially at low concentrations, due to variations in detection results caused by the removal of biomolecules and magnetic beads, which affects the resistance value change of the magnetoresistive effect element.

Innovation Solution

A magnetic sensor with a magnetoresistive effect element configured in a linear shape on a substrate, featuring a protective layer with a thicker top surface layer and a thinner side surface layer, allowing for enhanced biomolecule capture and detection, and a magnetic detection system that applies a magnetic field to generate a stray magnetic field from magnetic beads for accurate biomolecule detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a gradient magnetic field or washing is applied to remove excess biomolecules and magnetic beads, then the detection process can proceed, but biomolecules and magnetic beads are removed from the protective layer causing insufficient resistance value change and large variations in detection results

Engineering Contradiction:
Improvedetection accuracyVSAvoidamount of biomolecules and magnetic beads
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The protective layer is designed with a thickness gradient in the vertical dimension, being thicker at the top surface and thinner at the side surface. This dimensional variation allows the top surface to retain biomolecules and magnetic beads during washing, while the thinner side surface still permits magnetic field penetration for detection, thus resolving the contradiction between retaining substances and enabling detection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Different regions of the protective layer are given different thicknesses to serve different functions: the top surface has greater thickness to retain biomolecules and magnetic beads, while the side surface has lesser thickness to allow magnetic field penetration. This local differentiation resolves the contradiction by optimizing each region for its specific purpose.

Inventive Principle:
Principle #3Local quality

2Reliability

If the protective layer is made thicker to retain more biomolecules and magnetic beads, then detection accuracy improves, but magnetic field penetration and resistance value change may be insufficient

Engineering Contradiction:
Improvedetection accuracyVSAvoidresistance value change
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The protective layer thickness is varied in the vertical dimension, creating a gradient structure. This allows the top surface to be thick for retention while the side surface remains thin for magnetic field penetration, thus resolving the contradiction between retention capacity and detection sensitivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The protective layer is designed with non-uniform thickness where different regions serve different functions: thicker regions for retention and thinner regions for magnetic field penetration. This local quality differentiation resolves the contradiction by optimizing each region's thickness for its specific purpose.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If washing is applied to remove excess biomolecules, then the detection process continues, but variations in detection results become large especially for low biomolecule concentrations

Engineering Contradiction:
Improvedetection processVSAvoiddetection result variation
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The thickness gradient in the vertical dimension allows the protective layer to retain biomolecules and magnetic beads during washing operations. The thicker top surface prevents removal during washing, thereby reducing detection result variations while maintaining ease of operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The protective layer's non-uniform thickness provides localized retention capability during washing: the thicker top surface retains biomolecules and magnetic beads during the washing process, reducing detection variations while allowing the washing operation to proceed.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration enables high-accuracy detection of biomolecules by facilitating their capture and reducing variations in detection results, particularly in samples with low biomolecule concentrations, by maintaining the biomolecules and magnetic beads on the protective layer.

Implementation Method 1

a magnetoresistive effect element, the resistance value of which changes in accordance with an input magnetic field

Methodology Applied
Scientific EffectMagnetoresistive effect: Magnetoresistance

Implementation Method 2

magnetic beads having an affinity for biomolecules in samples are captured on a protective layer via the biomolecules, a stray magnetic field is generated from the magnetic beads

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS11662401B2Magnetic sensor, magnetic detection device and magnetic detection system
Publication Date: 2023.05.30 TDK CORP
  • US11662401B2 patent drawing
  • US11662401B2 patent drawing
  • US11662401B2 patent drawing

AI summary

A magnetic sensor includes a substrate having a first surface and a second surface, which is opposite the first surface, and a detection unit provided on the first surface. The detection unit includes a magnetoresistive effect element, the resistance value of which changes in accordance with an input magnetic field, provided on the first surface, and a protective layer that covers at least the magnetoresistive effect element. The magnetoresistive effect element is configured in a linear shape extending in a first direction on the first surface. The detection unit has a first width, which is a length in a second direction, orthogonal to the first direction, and a second length, which is greater than the first width. The first width is the length of the detection unit on the first surface, and the second width is the length of the top surface of the detection unit.