Magnetic Position Sensor Layout for Higher Detection Accuracy

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Solution Overview

Problem

Existing position detection devices with magnetic field sensors face challenges in achieving high accuracy and superior detection performance.

Innovation Solution

A position detection device comprising a first magnetic field generator, a driver, and a magnetic field sensor, where the generator and sensor are positioned to detect magnetic field components parallel to a plane, allowing for accurate movement and detection of a magnet in multiple directions, with the driver generating a driving force to move the generator and sensor in orthogonal directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the magnetic field sensor is positioned at the center of the first magnetic field generator, then the detection is simplified, but the detection accuracy and performance are insufficient

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensor positioning complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent deliberately positions the magnetic field sensor off-center relative to the first magnetic field generator. Specifically, the sensor is arranged at a position where its detection surface does not coincide with the center of the magnet, creating an asymmetric configuration. This asymmetry enables the sensor to detect magnetic field components in multiple directions (including radial and tangential components) with different sensitivities, thereby achieving superior detection accuracy and performance that cannot be obtained with a centered arrangement.

Inventive Principle:
Principle #4Asymmetry

2Force

If the driver overlaps the entire first magnetic field generator, then the driving force is maximized, but the magnetic field detection becomes interfered

Engineering Contradiction:
Improvedriving forceVSAvoidmagnetic field detection accuracy
Core Design Contradiction:
ForceVSMeasurement precision

Solution Approach 1:

The patent implements a selective overlapping arrangement where the driver overlaps only a portion of the first magnetic field generator rather than the entire generator. Specifically, the driver is positioned to overlap with the magnet in such a way that it generates sufficient driving force through magnetic interaction while leaving certain regions of the magnet exposed. This localized overlapping configuration allows the magnetic field sensor to detect magnetic field components from regions not obscured by the driver, thereby maintaining both effective driving force and accurate magnetic field detection.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the magnetic field sensor detects the total magnetic field, then all field information is captured, but the specific directional movement detection is reduced

Engineering Contradiction:
Improvemagnetic field informationVSAvoiddirectional movement detection precision
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent configures the magnetic field sensor to selectively detect specific components of the magnetic field rather than the total field. By arranging the sensor's detection surface at an optimized off-center position, the sensor is configured to primarily detect magnetic field components parallel to the first plane (which correspond to directional movement information) while filtering out or minimizing the detection of perpendicular components. This segmented detection approach enhances the precision of directional movement detection by focusing on the relevant field components.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise and efficient detection of the magnet's position, enhancing accuracy and detection performance by stabilizing the magnetic field application and maintaining consistent sensor orientation.

Implementation Method 1

a first magnetic field generator configured to generate a first magnetic field

Methodology Applied
Scientific EffectMagnetic field generation: Magnetic Field

Implementation Method 2

a magnetic field sensor configured to detect a magnetic field component, of the first magnetic field, that is parallel to the first plane

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 3

a driver opposed to the first magnetic field generator in a first-axis direction and configured to generate a driving force to thereby cause the first magnetic field generator to move in a second-axis direction

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Data Source

PatentUS12483803B2Position detection device, lens module, imaging apparatus, and angle sensor apparatus
Publication Date: 2025.11.25 TDK CORP
  • US12483803B2 patent drawing
  • US12483803B2 patent drawing
  • US12483803B2 patent drawing

AI summary

A position detection device includes: a first magnetic field generator generating a first magnetic field; a driver opposed to the first magnetic field generator in a first-axis direction; and a magnetic field sensor detecting the first magnetic field. The driver causes the first magnetic field generator to move in a second-axis direction parallel to a first plane orthogonal to the first-axis direction. The first magnetic field generator is movable in the second-axis direction with respect to the driver and the magnetic field sensor. The driver is spaced from and overlaps a part of the first magnetic field generator in the first-axis direction, and extends across the part of the first magnetic field generator in a third-axis direction parallel to the first plane and orthogonal to the second-axis direction. A center position of the magnetic field sensor in the third-axis direction is different from that of the first magnetic field generator.