Magnetic Sensor With Opposing Collecting Surfaces For Distant Weak Field Detection

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Solution Overview

Problem

Conventional magnetic sensors require close proximity to a magnetic field source to detect weak magnetic fields, making it difficult to detect magnetic fields from a distance.

Innovation Solution

A magnetic sensor design featuring first and second magnetic bodies with opposing magnetic collecting surfaces and a magnetic detecting part that allows magnetic flux to pass between them, enabling efficient detection of magnetic fields at a distance by enhancing magnetic collection efficiency through adjustable magnetic collecting parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single bar-like magnetic body is used to collect magnetic field, then magnetic collection efficiency is improved, but the sensor must be positioned close to the magnetic field source

Engineering Contradiction:
Improvemagnetic field detection sensitivityVSAvoiddistance from magnetic field source
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The magnetic collection system is divided into two separate magnetic bodies (first and second magnetic bodies) with opposing magnetic collecting surfaces. This segmentation allows the sensor to detect magnetic fields from a greater distance by collecting flux from both sides simultaneously, resolving the contradiction between detection sensitivity and distance from source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-sided magnetic collection approach to a dual-sided configuration where magnetic collecting surfaces face mutually opposite directions. This dimensional change enables the sensor to effectively collect magnetic flux from a larger spatial volume, improving detection capability at extended distances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If magnetic collecting surfaces are positioned far from magnetic field source, then detection range is improved, but magnetic field uniformity deteriorates

Engineering Contradiction:
Improvedistance from magnetic field sourceVSAvoidmagnetic field uniformity
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

By dividing the magnetic collection function into two opposing magnetic bodies, each collecting flux from its respective side, the system maintains field uniformity while extending detection range. The segmented approach allows independent optimization of each collecting surface's position and orientation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The magnetic flux collected from both the first and second magnetic bodies is combined and directed through the magnetic detecting part. This merging of flux paths from opposite sides creates a unified detection signal that maintains uniformity even when the sensor is positioned at a distance from the magnetic field source.

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If magnetic collecting surfaces face mutually opposite sides, then detection range is improved, but device complexity increases

Engineering Contradiction:
Improvedistance from magnetic field sourceVSAvoidmagnetic body configuration
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The two magnetic bodies are configured with asymmetric orientations, with their magnetic collecting surfaces facing mutually opposite sides. This asymmetric configuration enables extended detection range by capturing magnetic flux from both directions, while the symmetry of the opposing arrangement actually simplifies the overall structural balance.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the detection of weak magnetic fields with high sensitivity and uniformity from a position apart from the magnetic field source, even when close proximity is not feasible due to obstacles.

Implementation Method 1

first and second magnetic bodies whose magnetic collecting surfaces face mutually opposite sides

Methodology Applied
Scientific EffectMagnetic flux collection: Magnetism

Implementation Method 2

a magnetic coupling part magnetically coupled to the magnetic detecting part

Methodology Applied
Scientific EffectMagnetic coupling: Magnetic Field

Implementation Method 3

a magnetic detecting part that detects magnetic flux passing between the first and second magnetic bodies

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS20240151785A1Magnetic sensor
Publication Date: 2024.05.09 TDK CORP
  • US20240151785A1 patent drawing
  • US20240151785A1 patent drawing
  • US20240151785A1 patent drawing

AI summary

To provide a magnetic sensor capable of detecting a weak magnetic field at a position situated apart from a magnetic field source. A magnetic sensor includes magnetic bodies whose magnetic collecting surfaces face mutually opposite sides and a magnetic detecting part 30 that detects magnetic flux passing between the magnetic bodies. With this configuration, magnetic flux collected from one magnetic collecting surface of one magnetic body passes to another magnetic collecting surface of another magnetic body through the magnetic detecting part, thereby making it possible to efficiently collect a magnetic field spreading in a space. Thus, even when a distance from a magnetic field source is large, magnetic collection can be achieved with high uniformity of a magnetic field.