Magnetic Sensor with Overlapping Elements for High Sensitivity

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Solution Overview

Problem

Current magnetic sensors have limitations in sensitivity, which affects their ability to detect magnetic fields with high precision and efficiency, leading to potential increases in power consumption and noise interference.

Innovation Solution

The magnetic sensor design incorporates a specific configuration of magnetic and conductive elements, where magnetic elements and conductive members overlap in particular directions, concentrating magnetic fields and applying them efficiently to enhance sensitivity, while also using alternating currents to optimize resistance changes for improved detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional magnetic sensor configurations are used, then device simplicity is maintained, but sensitivity is insufficient

Engineering Contradiction:
Improvemagnetic field detection sensitivityVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The magnetic sensor is divided into multiple magnetic elements (first, second, third, and fourth magnetic elements) arranged in a specific pattern. Each element contributes to detecting different components of the magnetic field, enabling high-sensitivity detection through segmented measurement rather than relying on a single complex element

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple magnetic elements are combined with multiple conductive members in an integrated structure where the magnetic elements and conductive members overlap in specific directions. This merging creates a unified sensing system that achieves high sensitivity without requiring externally complex additional components

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If higher sensitivity detection is pursued, then measurement precision improves, but power consumption increases

Engineering Contradiction:
Improvemagnetic field detection sensitivityVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The sensor utilizes the dynamic response of magnetic elements to alternating magnetic fields, where the resistance changes dynamically in response to applied magnetic fields. This dynamic operation allows sensitive detection while maintaining efficient power usage through alternating current excitation rather than continuous high-power operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sensor operates by detecting changes in resistance parameters of magnetic elements when exposed to magnetic fields. By monitoring resistance parameter variations rather than requiring high continuous power input, the system achieves high sensitivity with controlled power consumption

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If magnetic field concentration is increased, then detection sensitivity improves, but noise interference increases

Engineering Contradiction:
Improvemagnetic field detection sensitivityVSAvoidnoise interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

Different magnetic elements are positioned to detect different local components of the magnetic field with specific orientations. The conductive members are arranged to interact with specific magnetic elements in controlled ways, creating localized detection zones that concentrate magnetic field sensing while rejecting noise from other directions through the specific overlapping configuration

Inventive Principle:
Principle #3Local quality

4Measurement precision

If multiple magnetic elements are used to improve sensitivity, then measurement precision increases, but device complexity increases

Engineering Contradiction:
Improvemagnetic field detection sensitivityVSAvoidnumber of components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each magnetic element serves multiple functions: detecting magnetic field components, interacting with conductive members to produce resistance changes, and contributing to the overall differential measurement. The conductive members similarly serve multiple elements, creating a multi-functional integrated structure that achieves high sensitivity without proportionally increasing component count

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the sensitivity of magnetic field detection, reduces power consumption, and suppresses noise interference, allowing for more precise and efficient magnetic field sensing.

Implementation Method 1

magnetic elements and conductive members overlap in particular directions, concentrating magnetic fields and applying them efficiently to enhance sensitivity

Methodology Applied
Scientific EffectMagnetic field concentration: Magnetic Field

Implementation Method 2

using alternating currents to optimize resistance changes for improved detection

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Data Source

PatentUS11432751B2Magnetic sensor and inspection device
Publication Date: 2022.09.06 KK TOSHIBA
  • US11432751B2 patent drawing
  • US11432751B2 patent drawing
  • US11432751B2 patent drawing

AI summary

According to one embodiment, a magnetic sensor includes a first magnetic element, a second magnetic element, a third magnetic element located between the first and second magnetic elements in a first direction, a fourth magnetic element located between the third and second magnetic elements in the first direction, a first conductive member, a second conductive member, a third conductive member located between the first and second conductive members in the first direction, a fourth conductive member located between the third and second conductive members in the first direction, a first magnetic member, a second magnetic member, a third magnetic member located between the first and second magnetic members in the first direction, a fourth magnetic member located between the third and second magnetic members in the first direction, and a fifth magnetic member located between the third and fourth magnetic members in the first direction.