Magnetic Position Sensor Using Reluctance Modulation for Shaft Angle Accuracy
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Solution Overview
Problem
Existing motion sensors, particularly those using polarized magnets, face challenges in accurately measuring the exact position or angle of a shaft due to inaccuracies in magnet polarization.
Innovation Solution
A sensor system utilizing a stationary magnetic field generator, an electromagnet or magnet secured to a PCB, and a moveable magnetically conductive part, such as a ferrite ring, off-center and sloped, to influence the magnetic field for precise position detection, combined with a microprocessor for real-time angle determination.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If polarized magnets are used in motion sensors, then the sensor can detect rotation and linear displacement, but measurement precision deteriorates due to inaccuracies in magnet polarization
Solution Approach 1:
The patent replaces the mechanical magnet-based sensing system with an inductive sensing system. Instead of using polarized magnets on the rotor, the invention uses an inductive target with conductive patterns that interact with an inductive sensor. This substitution eliminates the polarization accuracy problem inherent in magnetic systems while maintaining the ability to detect rotational position and displacement through inductive coupling between the sensor and target patterns.
Solution Approach 2:
The patent introduces an inductive target as an intermediary element between the inductive sensor and the rotating shaft. This target contains conductive patterns that modulate the inductive field in response to rotational position, allowing the sensor to indirectly measure position through the target's electromagnetic response rather than directly sensing magnetic field variations from polarized magnets.
2Reliability
If inductive sensors and targets are used, then immunity to misalignment and environmental effects is improved, but device complexity increases due to additional components
Solution Approach 1:
The patent merges the target structure with the rotating shaft or rotor assembly, integrating the inductive target patterns directly onto existing rotational components. This integration approach reduces the number of separate parts and simplifies assembly while maintaining the inductive sensing functionality. The target patterns are formed as conductive traces or layers that become part of the rotating assembly rather than separate attachments.
Solution Approach 2:
The inductive target serves multiple functions: it acts as the sensing element that modulates the inductive field, provides structural support as part of the rotor assembly, and can be integrated with other rotational components. This multi-functionality reduces the need for dedicated separate components, thereby simplifying the overall device structure while maintaining reliability and environmental immunity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system achieves high accuracy and immunity to misalignment, temperature drift, and aging effects, enabling real-time, high-speed angular position measurement with improved precision.
Implementation Method 1
a stationary magnetic field generator for generating a stationary magnetic field
Implementation Method 2
generating a stationary magnetic field
Implementation Method 3
a moveable magnetically conductive part, moveable to influence the stationary magnetic field
Data Source
AI summary
This invention relates to a sensor (1) and more specifically, but not exclusively, to a motion sensor for sensing a position of a first moving part of a device relative to a second part of the device. The invention discloses a sensor (1) comprising a stationary magnetic field generator (2) for generating a stationary magnetic field, and a moveable magnetically conductive part (3), moveable to influence the stationary magnetic field, a difference in influence being indicative of the position of the magnetically conductive part (3).


