Magnetic Position Sensor Using Reluctance Modulation for Shaft Angle Accuracy

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Solution Overview

Problem

Existing motion sensors, particularly those using polarized magnets, face challenges in accurately measuring the exact position or angle of a shaft due to inaccuracies in magnet polarization.

Innovation Solution

A sensor system utilizing a stationary magnetic field generator, an electromagnet or magnet secured to a PCB, and a moveable magnetically conductive part, such as a ferrite ring, off-center and sloped, to influence the magnetic field for precise position detection, combined with a microprocessor for real-time angle determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If polarized magnets are used in motion sensors, then the sensor can detect rotation and linear displacement, but measurement precision deteriorates due to inaccuracies in magnet polarization

Engineering Contradiction:
Improveposition measurement accuracyVSAvoidmagnet polarization accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical magnet-based sensing system with an inductive sensing system. Instead of using polarized magnets on the rotor, the invention uses an inductive target with conductive patterns that interact with an inductive sensor. This substitution eliminates the polarization accuracy problem inherent in magnetic systems while maintaining the ability to detect rotational position and displacement through inductive coupling between the sensor and target patterns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an inductive target as an intermediary element between the inductive sensor and the rotating shaft. This target contains conductive patterns that modulate the inductive field in response to rotational position, allowing the sensor to indirectly measure position through the target's electromagnetic response rather than directly sensing magnetic field variations from polarized magnets.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If inductive sensors and targets are used, then immunity to misalignment and environmental effects is improved, but device complexity increases due to additional components

Engineering Contradiction:
Improveimmunity to misalignment and temperature driftVSAvoidsensor system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the target structure with the rotating shaft or rotor assembly, integrating the inductive target patterns directly onto existing rotational components. This integration approach reduces the number of separate parts and simplifies assembly while maintaining the inductive sensing functionality. The target patterns are formed as conductive traces or layers that become part of the rotating assembly rather than separate attachments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inductive target serves multiple functions: it acts as the sensing element that modulates the inductive field, provides structural support as part of the rotor assembly, and can be integrated with other rotational components. This multi-functionality reduces the need for dedicated separate components, thereby simplifying the overall device structure while maintaining reliability and environmental immunity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high accuracy and immunity to misalignment, temperature drift, and aging effects, enabling real-time, high-speed angular position measurement with improved precision.

Implementation Method 1

a stationary magnetic field generator for generating a stationary magnetic field

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Implementation Method 2

generating a stationary magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 3

a moveable magnetically conductive part, moveable to influence the stationary magnetic field

Methodology Applied
Scientific EffectMagnetic reluctance: Magnetic Reluctance

Data Source

PatentUS20260016321A1Sensor and sensing method
Publication Date: 2026.01.15 LANDMAN WERNER
  • US20260016321A1 patent drawing
  • US20260016321A1 patent drawing
  • US20260016321A1 patent drawing

AI summary

This invention relates to a sensor (1) and more specifically, but not exclusively, to a motion sensor for sensing a position of a first moving part of a device relative to a second part of the device. The invention discloses a sensor (1) comprising a stationary magnetic field generator (2) for generating a stationary magnetic field, and a moveable magnetically conductive part (3), moveable to influence the stationary magnetic field, a difference in influence being indicative of the position of the magnetically conductive part (3).