Magnetic Sensor With Stacked Magnetoresistive Elements

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Solution Overview

Problem

Conventional magnetic sensors face challenges in achieving high accuracy and spatial resolution due to shifts in detection position and timing, and the limited density of magnetoresistive elements on a substrate, which affects the measurement of three-dimensional magnetic fields.

Innovation Solution

A magnetic sensor design featuring a plurality of magnetoresistive element units with first and second magnetoresistive elements arranged orthogonally, with an insulating layer between them, allowing for dense arraying and simultaneous detection of magnetic field intensities, and a computing unit to derive magnetic field intensities and specify noise components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple magnetoresistive elements are arrayed in parallel on a substrate to measure three-dimensional magnetic fields, then the measurement coverage area is improved, but the detection position shifts and detection timing differences become more noticeable

Engineering Contradiction:
Improvemeasurement coverage areaVSAvoiddetection position accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent transitions from a two-dimensional parallel array of magnetoresistive elements on a substrate to a three-dimensional stacked configuration where elements are arranged in multiple layers along the vertical direction. This dimensional change allows simultaneous detection of magnetic fields at different spatial positions without the position shift problems inherent in planar arrays, as all elements can be positioned at the same lateral coordinates across different vertical levels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the measurement system into multiple independent magnetoresistive element units that can be positioned and controlled separately. Each unit contains magnetoresistive elements oriented in different directions, allowing independent detection of magnetic field components. This segmentation enables precise control of each element's detection position and timing, resolving the position accuracy issues that arise when multiple elements are arrayed together.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If magnetoresistive elements are arrayed densely on a substrate to improve spatial resolution, then the spatial resolution is improved, but the detection timing differences and position shifts increase

Engineering Contradiction:
Improvespatial resolutionVSAvoiddetection timing difference
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

By arranging magnetoresistive elements in a three-dimensional stacked configuration rather than a dense two-dimensional planar array, the patent achieves high spatial resolution through vertical layering while maintaining consistent lateral detection positions. This eliminates the detection timing differences that occur in planar arrays where elements at different positions must be measured sequentially.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple magnetoresistive elements with different detection axis orientations into integrated units where elements detect different components of the magnetic field simultaneously. By merging elements that would otherwise require separate measurement sequences into a single unified detection unit, the patent eliminates detection timing differences while achieving dense spatial sampling through the stacked configuration.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If magnetoresistive elements are moved sequentially to the same position for measurement, then the detection position accuracy is improved, but the measurement time increases

Engineering Contradiction:
Improvedetection position accuracyVSAvoidmeasurement speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent employs a three-dimensional stacked arrangement of magnetoresistive element units, allowing simultaneous measurement of magnetic fields at multiple vertical positions without requiring sequential movement. All elements are fixed in their respective positions within the stack, enabling parallel detection that eliminates the time-consuming movement and repositioning required by conventional sequential measurement methods.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The magnetoresistive element units are pre-positioned in a fixed three-dimensional stack configuration before measurement begins. This preliminary arrangement of all detection elements at their final measurement positions eliminates the need for sequential movement during the measurement process, allowing all magnetic field components to be detected simultaneously at high speed while maintaining position accuracy.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If a moving stage is used to reposition magnetoresistive elements for measurement, then the detection position accuracy is improved, but the device complexity and measurement time increase

Engineering Contradiction:
Improvedetection position accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the complex moving stage mechanism with a fixed three-dimensional stacked configuration of magnetoresistive element units. By utilizing the vertical dimension for arraying elements, the system achieves high detection position accuracy through precise manufacturing of the stack structure rather than through complex mechanical repositioning, thereby eliminating the moving stage and its associated complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent extracts and removes the moving stage mechanism from the measurement system by adopting a fixed stacked configuration. The function of achieving high detection position accuracy is accomplished through the rigid, pre-positioned structure of the magnetoresistive element units in the vertical stack, eliminating the need for the separate moving stage subsystem and reducing overall device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables accurate and high-speed detection of magnetic field intensities with high spatial resolution, suppressing shifts in detection position and timing, and effectively acquiring three-dimensional magnetic field information.

Implementation Method 1

a magnetoresistive element (magnetoresistive element 1 and magnetoresistive element 2) in which a magnetic material is formed into a thin film

Methodology Applied
Scientific EffectMagnetoresistive effect: Magnetoresistance

Data Source

PatentUS11237227B2Magnetic sensor
Publication Date: 2022.02.01 SPIN SENSING FACTORY CORP
  • US11237227B2 patent drawing
  • US11237227B2 patent drawing
  • US11237227B2 patent drawing

AI summary

A magnetic sensor includes a plurality of magnetoresistive element units. Each of the magnetoresistive element units includes a flat-surface-type first magnetoresistive element having a detection axis in a first direction and a flat-surface-type second magnetoresistive element having a detection axis in a second direction different from the first direction. The first magnetoresistive element and the second magnetoresistive element are arranged so as to face each other. The plurality of magnetoresistive element units are arrayed in a direction orthogonal to flat surfaces of the first magnetoresistive element and the second magnetoresistive element. The surfaces facing a measurement sample constitute a surface parallel to the direction in which the magnetoresistive element units are arrayed.