Magnetic Sensor Mount Bracket for Precise Vertical Leveling

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Solution Overview

Problem

Existing precision measuring instruments face challenges when mounted on vertical structures, as traditional bolting or welding methods damage the surface and do not allow for necessary adjustments to maintain accurate measurements, especially in dirty or uneven environments.

Innovation Solution

A 90° mounting bracket with a magnetic interconnection system and an adjustable low-profile mounting plate that can be securely attached to steel structures and instruments, allowing for precise leveling and minute adjustments to ensure accurate measurements up to 0.001 inches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If bolting or welding is used to mount the instrument to a vertical structure, then the instrument can be securely mounted, but the vertical structure is damaged and no adjustment is possible

Engineering Contradiction:

Improvemounting securityVSAvoidsurface damage

Core Design Contradiction:

StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical fastening methods (bolting, welding) with a magnetic field-based mounting system. The magnetic mount generates holding force through electromagnetic attraction to the steel vertical structure, eliminating the need for mechanical penetration or permanent attachment that causes surface damage.

Inventive Principle:

Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic mounting system allows dynamic adjustment of mounting parameters including position, orientation, and leveling. The magnetic force can be adjusted by changing the power consumption level, and the mount can be repositioned freely on the vertical surface without damaging it, unlike fixed mechanical fastening.

Inventive Principle:

Principle #35Parameter changes

2Stability of the object's composition

If rigid interconnection is used to mount the instrument, then the instrument is securely fixed, but minute adjustments for leveling cannot be made

Engineering Contradiction:

Improvemounting stabilityVSAvoidleveling adjustment capability

Core Design Contradiction:

Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The magnetic mount provides dynamic adjustability while maintaining stability during measurement. The instrument can be freely adjusted to achieve proper leveling and positioning, then the magnetic field maintains stable holding force. The system transitions from adjustable state to stable measurement state while preserving both adaptability and stability.

Inventive Principle:

Principle #15Dynamics

Solution Approach 2:

The magnetic field replaces rigid mechanical interconnection, enabling continuous adjustment of mounting parameters. The magnetic force maintains stable attachment while allowing the instrument to be repositioned and relevelled as needed, combining the benefits of secure mounting with adjustment flexibility.

Inventive Principle:

Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If traditional mounting methods are used in dirty or uneven environments, then the instrument can be mounted, but measurement accuracy is compromised

Engineering Contradiction:

Improvemounting easeVSAvoidmeasurement accuracy

Core Design Contradiction:

Ease of operationVSMeasurement precision

Solution Approach 1:

The magnetic mounting system eliminates the need for precise mechanical alignment and surface preparation required by traditional bolting or welding methods. The magnetic field automatically adapts to the vertical surface, allowing easy mounting on uneven or dirty surfaces while maintaining measurement accuracy through electronic leveling compensation.

Inventive Principle:

Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic mount allows adjustment of positioning parameters to achieve proper orientation even on uneven surfaces. The system can compensate for surface irregularities through magnetic force adjustment and instrument leveling, maintaining measurement precision despite challenging mounting conditions.

Inventive Principle:

Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise and stable mounting of instruments on vertical surfaces, allowing for accurate measurements in challenging environments, such as construction sites with dirt or mud, and provides a compact solution for tight spaces.

Implementation Method 1

a magnetic interconnection system at the first end for interconnection to a steel structure

Methodology Applied

Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS11933635B1Sensor mount and components thereof

Publication Date: 2024.03.19 WORTHEY METROLOGY SERVICES LLC

AI summary

Provided are mounting systems for ensuring precision measuring equipment is properly leveled. More specifically, the mounting system generally comprises an elbow with a first end for association with the vertical surface, and a second end for selective receipt of precision measuring equipment. The mounting system allows the precision measuring equipment to be mounted in usually impossible or unfeasible ways.