Magnetic Sensor Wiring Simplification via Intersecting Element Arrangement

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Solution Overview

Problem

The complexity of wiring structures in magnetic sensors increases with the number of magnetic detection elements per unit area, making it challenging to simplify the electrical connections while maintaining sensitivity.

Innovation Solution

A magnetic sensor design featuring a plurality of magnetic detection elements, yokes, and shields, where the elements are arranged in intersecting directions, allowing for simplified wiring by positioning yoke pairs and shield pairs to facilitate efficient electrical connections without the need for complex wiring configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of magnetic detection elements per unit area is increased to improve sensitivity, then measurement precision is improved, but device complexity increases due to complicated wiring structure

Engineering Contradiction:
ImprovesensitivityVSAvoidwiring structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple magnetic detection elements into a bridge circuit configuration where four magnetoresistive elements are arranged in four arms. This merging approach allows the elements to work together to detect magnetic fields while sharing common wiring paths, thereby improving sensitivity through increased element density without proportionally increasing wiring complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs asymmetric positioning of yokes and shields relative to the magnetic detection elements. The yokes are positioned to concentrate magnetic flux specifically toward certain elements, while shields are placed to block interference from specific directions. This asymmetric arrangement optimizes the magnetic field distribution to enhance sensitivity without requiring symmetric, complex wiring for each element.

Inventive Principle:
Principle #4Asymmetry

2Measurement precision

If magnetic detection elements are arranged to receive magnetic field components in the same direction, then measurement precision is improved, but ease of operation deteriorates due to complicated electrical connections

Engineering Contradiction:
Improvemagnetic field detection accuracyVSAvoidelectrical connections
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent designs the bridge circuit so that the same wiring structure serves multiple functions: it provides electrical connections for all four magnetoresistive elements, establishes the differential measurement configuration, and enables temperature compensation. This multi-functionality allows accurate magnetic field detection with simplified wiring compared to individual connections for each element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the bridge circuit into four distinct arms, each containing a magnetoresistive element with its own yoke and shield configuration. This segmentation allows each element to be optimized for receiving magnetic field components in the same direction while maintaining independent control and simplified collective wiring through the bridge configuration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables a more compact and efficient magnetic sensor layout with increased sensitivity by allowing for a higher number of magnetic detection elements per unit area without complicating the wiring structure.

Implementation Method 1

a magnetic sensor including a soft magnetic body that receives a magnetic field to be detected and outputs a magnetic field component in a desired direction

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

As the magnetic detection elements, magnetoresistive elements are used, for example

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Data Source

PatentUS20240361403A1Magnetic sensor
Publication Date: 2024.10.31 TDK CORP
  • US20240361403A1 patent drawing
  • US20240361403A1 patent drawing
  • US20240361403A1 patent drawing

AI summary

A magnetic sensor includes a plurality of MR elements, a plurality of yokes each including a portion long in a first direction, and a plurality of shields each including a portion long in a second direction. The plurality of MR elements include a plurality of first specific elements. The plurality of yokes include a plurality of yoke pairs each including one of the plurality of first specific elements. The plurality of shields include a plurality of shield pairs each with one of the plurality of first specific elements therebetween. The plurality of first specific elements are arranged in a direction intersecting both the first direction and the second direction.