Magnetic Shield Assembly for Transducer Mounting

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Solution Overview

Problem

Existing solutions for projecting music and vibrations into bath tubs and shower enclosures using electromagnetic transducers often generate magnetic fields that interfere with electronic devices, such as pacemakers, and complicate maintenance or vibration transmission.

Innovation Solution

A magnetic shield assembly is mounted on the exterior of the plumbing fixture, with a transducer positioned within a cavity, and a vibration-transmitting post extends through the shield to maintain effective vibration transmission while minimizing magnetic field exposure, allowing for easy transducer removal and replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an electromagnetic transducer is placed outside the fixture against the exterior wall to project vibrations, then the vibrations can be transmitted to the fixture, but magnetic fields are generated that may interfere with electronic devices such as pacemakers

Engineering Contradiction:
Improvevibration transmission effectivenessVSAvoidmagnetic field interference
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A magnetic shield is introduced as an intermediary component between the electromagnetic transducer and the fixture interior. The shield is positioned with its magnetically permeable surface facing the transducer, creating a magnetic flux path that contains the magnetic field within the shield structure while allowing vibration transmission through dedicated openings.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a magnetic shield is placed between the transducer and the fixture interior to block magnetic fields, then magnetic field interference is reduced, but vibration transmission may be degraded

Engineering Contradiction:
Improvemagnetic field shieldingVSAvoidvibration transmission effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The magnetic shield is designed with non-uniform properties: the front surface facing the transducer is made of magnetically permeable material to contain magnetic fields, while specific localized openings are provided to allow vibration transmission. This local differentiation of properties enables simultaneous achievement of magnetic shielding and vibration transmission.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the transducer is permanently mounted to the fixture to ensure stable vibration transmission, then vibration effectiveness is improved, but the ability to remove and replace transducers is interfered with

Engineering Contradiction:
Improvevibration transmission stabilityVSAvoidtransducer replaceability
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The mounting system is segmented into separate components: a mounting bracket attached to the fixture and a removable mounting mechanism that connects the transducer to the bracket. This segmentation allows the transducer to be easily removed and replaced while maintaining stable vibration transmission during operation through the structured mounting interface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively shields users from magnetic fields while maintaining the ability to transmit vibrations and allowing for easy maintenance of the transducer, ensuring both safety and functionality.

Implementation Method 1

a shield (a magnetic shield) mountable to the exterior wall (optionally removably mountable) and defining an internal cavity

Methodology Applied
Scientific EffectMagnetic shielding: Magnetic Field

Implementation Method 2

a means for transmitting vibrations from the transducer, past the shield, to the exterior wall

Methodology Applied
Scientific EffectVibration transmission: Vibration

Data Source

PatentUS9005147B2Transducer mounting assembly for plumbing fixture
Publication Date: 2015.04.14 KOHLER CO(US)
  • US9005147B2 patent drawing
  • US9005147B2 patent drawing
  • US9005147B2 patent drawing

AI summary

A mounting assembly for mounting a transducer to a plumbing fixture is provided. The mounting assembly includes a bracket configured to be affixed to an exterior wall of the plumbing fixture. The mounting assembly further includes a shield defining an internal cavity and configured to be removably coupled to the bracket. The shield is configured to be coupled to the transducer and to enclose at least a portion of the transducer within the internal cavity.