Magnetic Switch Movable Cores for High Voltage DC

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Solution Overview

Problem

Existing magnetic switches face challenges in enhancing short-circuit performance due to limited compressive force in a confined space, which affects their operational reliability, especially when handling high voltage DC power.

Innovation Solution

The magnetic switch design includes movable cores with protrusion portions and body portions that press a movable shaft, increasing the maximum compression distance of the contact spring to enhance short-circuit performance, allowing for improved contact pressure and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the magnetic switch uses a conventional structure with limited space, then the device complexity is reduced, but the compressive force and short-circuit performance are insufficient

Engineering Contradiction:
Improvecompressive forceVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The movable core is divided into multiple segments (first movable core and second movable core) that can move independently or collectively. This segmentation allows the system to generate greater compressive force through coordinated movement of multiple components while maintaining a relatively simple overall structure. Each segment can be actuated by the magnetic field to contribute to the total compression distance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested arrangement where the first movable core and second movable core are positioned within the same cylindrical space, with one core potentially containing or surrounding the other. This nesting allows both cores to utilize the same spatial envelope, increasing the effective compression distance without proportionally increasing the device's external dimensions or complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the contact spring compression distance is increased to improve short-circuit performance, then the operational reliability is enhanced, but the device occupies more space

Engineering Contradiction:
Improveoperational reliabilityVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent utilizes the radial dimension by arranging movable cores in a cylindrical configuration around a central axis. Instead of simply extending the compression distance linearly in one direction, the invention employs radial movement of multiple cores within the cylindrical space, effectively using three-dimensional space to achieve greater compression distance without proportionally increasing the overall device volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The nested arrangement of multiple movable cores within the cylindrical space allows the system to achieve extended compression distance by coordinating the movement of nested components. The inner and outer cores can move in a coordinated manner, effectively multiplying the compression distance within the same volumetric envelope, thereby improving reliability without significantly increasing device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Length of moving object

If a single movable core is used, then the device structure is simple, but the maximum compression distance is limited

Engineering Contradiction:
Improvecompression distanceVSAvoidnumber of movable cores
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The movable core functionality is segmented into multiple independent or semi-independent cores (first movable core and second movable core). Each core can be actuated by the magnetic field and contributes to the total compression distance. This segmentation multiplies the effective compression distance without requiring a single overly complex core structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple movable cores within a unified cylindrical structure that shares common components such as the return spring and magnetic actuation mechanism. This merging approach allows multiple cores to work together to achieve extended compression distance while avoiding the complexity of completely separate actuation systems for each core.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the short-circuit performance of the magnetic switch by increasing the maximum compression distance of the contact spring, thereby improving the operational reliability and effectiveness in switching high voltage DC power.

Implementation Method 1

a coil assembly installed within the housing and configured to form a magnetic field when a current is applied thereto

Methodology Applied
Scientific EffectMagnetic field generation: Electromagnetic Induction

Implementation Method 2

movable cores fixed to the movable shaft and configured to press the movable shaft by a magnetic field formed by the coil assembly to move the movable shaft

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Data Source

PatentUS9754749B2Magnetic switch
Publication Date: 2017.09.05 LSIS CO LTD
  • US9754749B2 patent drawing
  • US9754749B2 patent drawing
  • US9754749B2 patent drawing

AI summary

A magnetic switch includes: a housing; a cylinder coupled to an inner side of the housing; a stationary contact arm coupled to the housing; a movable contact arm positioned to be movable within the housing and brought into contact with the stationary contact arm or separated therefrom; a coil assembly installed within the housing and configured to form a magnetic field when a current is applied thereto; a movable shaft coupled to the movable contact arm in an upper portion thereof; a fixed core inserted into the cylinder and surrounding the movable shaft; and movable cores fixed to the movable shaft and configured to press the movable shaft by a magnetic field formed by the coil assembly to move the movable shaft.