Magnetic Tape Back Coating Surface Roughness Control

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Solution Overview

Problem

Magnetic tapes with increased surface smoothness of the back coating layer experience deterioration in running stability due to temperature changes from low to high temperatures under high humidity conditions, leading to increased error rates and signal drop-outs.

Innovation Solution

A magnetic tape with a back coating layer having a center line average surface roughness of 7.0 nm or less and a spacing difference of 0 to 30.0 nm after methyl ethyl ketone cleaning, which stabilizes the running of the tape and prevents moisture attachment, thereby maintaining performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the surface smoothness of the back coating layer is increased to prevent set-off and drop-out, then the signal reading performance is improved, but the running stability deteriorates under temperature changes from low to high temperatures under high humidity

Engineering Contradiction:
Improvesignal reading performanceVSAvoidrunning stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the surface roughness parameter of the back coating layer to a specific range (3.0 nm to 7.0 nm Ra) that balances two opposing requirements: smooth enough to prevent set-off and drop-out, but with sufficient micro-roughness to maintain running stability under temperature and humidity changes. This parameter optimization resolves the contradiction by finding the optimal value that satisfies both conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the surface smoothness of the back coating layer is increased to prevent set-off, then the error rate is reduced, but the running stability deteriorates when exposed to environmental changes

Engineering Contradiction:
Improveerror rateVSAvoidrunning stability under environmental changes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention optimizes the surface roughness parameter within a specific range (3.0 nm to 7.0 nm Ra) to simultaneously achieve low error rates and high adaptability to environmental changes. The micro-roughness within this range provides sufficient friction and adhesion for stable running under varying temperature and humidity, while maintaining smoothness enough to prevent set-off and reduce errors.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the back coating layer surface is made smoother to prevent moisture attachment, then the signal quality is improved, but the running stability deteriorates under high humidity conditions

Engineering Contradiction:
Improvesignal qualityVSAvoidrunning stability under high humidity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention finds the optimal surface roughness parameter range (3.0 nm to 7.0 nm Ra) that balances moisture resistance and running stability under high humidity. The micro-roughness provides capillary effects and adhesion that maintain stable running, while the overall smoothness prevents excessive moisture attachment that would cause signal quality deterioration.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11211087B2Magnetic tape having characterized back coating layer, magnetic recording medium and magnetic recording and reproducing device
Publication Date: 2021.12.28 FUJIFILM CORP

AI summary

The magnetic tape includes a non-magnetic support; a magnetic layer including a ferromagnetic powder and a binding agent on one surface of the non-magnetic support; and a back coating layer including a non-magnetic powder and a binding agent on the other surface of the non-magnetic support, in which a center line average surface roughness Ra measured regarding a surface of the back coating layer is equal to or smaller than 7.0 nm, and a difference between a spacing Safter measured by optical interferometry regarding the surface of the back coating layer after methyl ethyl ketone cleaning and a spacing Sbefore measured by optical interferometry regarding the surface of the back coating layer before methyl ethyl ketone cleaning is greater than 0 nm and equal to or smaller than 30.0 nm.