Magnetic Tape Surface Roughness and Abrasive Control

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Solution Overview

Problem

Magnetic tapes with high surface smoothness experience a decrease in reproducing output during repeated running, particularly in high-temperature and low-humidity environments, due to components attaching to the head and not being sufficiently removed.

Innovation Solution

A magnetic tape with a magnetic layer featuring ferromagnetic hexagonal ferrite powder, a binding agent, and an abrasive, where the center line average surface roughness is ≤1.8 nm, logarithmic decrement ≤0.050, and tilt cos θ of the ferromagnetic hexagonal ferrite powder is between 0.85 and 1.00, preventing component attachment and ensuring effective abrasion properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If surface smoothness of the magnetic layer is increased to improve electromagnetic conversion characteristics, then electromagnetic conversion characteristics are improved, but reproducing output decreases during repeated running

Engineering Contradiction:
Improvesurface smoothnessVSAvoidreproducing output stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the surface roughness parameter (Ra ≤ 1.8 nm) and introducing new parameters (logarithmic decrement ≤ 0.050, tilt angle cos θ between 0.85-1.00) to characterize the magnetic layer properties. These parameter adjustments resolve the contradiction by finding the optimal balance point where surface smoothness improves electromagnetic conversion while preventing component attachment that would degrade reproducing output during repeated running.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining ferromagnetic hexagonal ferrite powder with specific binding agents and abrasives in a controlled ratio. This composite structure creates a magnetic layer that simultaneously achieves high surface smoothness for electromagnetic conversion and incorporates abrasive particles for effective abrasion properties, preventing the surface from becoming too smooth and causing component attachment during repeated running.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If surface smoothness is increased to narrow the interval between magnetic layer surface and head, then electromagnetic conversion characteristics improve, but components attach to the head and are not sufficiently removed

Engineering Contradiction:
Improvesurface smoothnessVSAvoidcomponent attachment
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies the taking out principle by extracting and incorporating abrasive particles into the magnetic layer composition. These abrasive particles are specifically selected to remove components that attach to the head during running, separating the harmful attachment function from the beneficial surface smoothness function. The abrasive particles act as a cleaning mechanism that prevents component accumulation on the head surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies local quality by creating different functional zones within the magnetic layer. The binding agent provides surface smoothness in the upper region for electromagnetic conversion, while the abrasive particles are distributed to provide localized abrasion capability. This spatial differentiation of properties allows the surface to be smooth for conversion while maintaining abrasion properties to prevent component attachment.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic tape maintains high electromagnetic conversion characteristics and prevents a decrease in reproducing output during repeated running, even at high speeds in challenging environmental conditions.

Implementation Method 1

a magnetic layer including ferromagnetic powder and a binding agent on the non-magnetic support, in which the ferromagnetic powder is ferromagnetic hexagonal ferrite powder

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 2

the magnetic layer includes an abrasive

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 3

a logarithmic decrement acquired by a pendulum viscoelasticity test performed regarding the surface of the magnetic layer

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS10438624B2Magnetic tape having characterized magnetic layer
Publication Date: 2019.10.08 FUJIFILM CORP
  • US10438624B2 patent drawing
  • US10438624B2 patent drawing
  • US10438624B2 patent drawing

AI summary

A magnetic tape includes a non-magnetic support; and a magnetic layer including ferromagnetic powder and a binding agent on the non-magnetic support. The center line average surface roughness Ra measured regarding the surface of the magnetic layer is less than or equal to 1.8 nm. The logarithmic decrement acquired by a pendulum viscoelasticity test performed regarding the surface of the magnetic layer is less than or equal to 0.050. The ferromagnetic powder is ferromagnetic hexagonal ferrite powder, the magnetic layer includes an abrasive, and the tilt cos θ of the ferromagnetic hexagonal ferrite powder with respect to the surface of the magnetic layer acquired by cross section observation performed using a scanning transmission electron microscope is 0.85 to 1.00.