Magnetic Target Positioning via Triangular Sensor Array

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Solution Overview

Problem

Magnetic field sensors face challenges in accurately determining the position of a magnetic target with precision, particularly when the target moves relative to multiple sensing elements, as existing systems struggle to effectively combine signals from multiple angles to calculate precise Cartesian coordinates.

Innovation Solution

A system comprising three magnetic field sensing elements arranged around a central axis to detect proximity and generate output signals, with a processor calculating the position of the magnetic target by receiving and processing signals from these elements to determine X and Y coordinates, allowing for accurate positioning even when the target moves outside the defined plane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If three magnetic field sensing elements are arranged around a central axis to detect position from multiple angles, then measurement precision is improved, but device complexity increases due to multiple sensors and signal processing requirements

Engineering Contradiction:
Improveposition detection accuracyVSAvoidsensor array and signal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The position detection function is segmented across three separate magnetic field sensing elements arranged around a central axis. Each sensor independently measures the magnetic field at its specific angular position, and the processor combines these segmented measurements to compute the final two-dimensional position coordinates (X, Y), thereby achieving precise positioning through functional segmentation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from single-dimensional linear sensor arrangements to a two-dimensional angular distribution of sensors around a central axis. By placing sensors at different angular positions (e.g., 0°, 120°, 240°), the system captures magnetic field information from multiple spatial dimensions, enabling accurate calculation of target position in the XY-plane through coordinate transformation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If magnetic field sensing elements are placed to detect target position when target moves outside the defined plane, then adaptability is improved, but measurement precision may deteriorate due to three-dimensional position variations

Engineering Contradiction:
Improvecapability to detect out-of-plane target positionsVSAvoidposition accuracy for out-of-plane targets
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system extends from two-dimensional planar detection to three-dimensional spatial detection by adding vertical (Z-axis) displacement capability. The processor calculates not only XY-plane coordinates but also determines the target's vertical position relative to the sensor plane, enabling adaptation to out-of-plane targets while maintaining measurement precision through comprehensive three-dimensional coordinate computation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If signals from multiple magnetic field sensing elements are combined to calculate Cartesian coordinates, then measurement precision is improved, but loss of information increases due to signal integration complexity

Engineering Contradiction:
Improveposition calculation accuracyVSAvoidsignal information loss during processing
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The processor implements a feedback-based signal processing mechanism where the individual output signals from each magnetic field sensing element are systematically combined using coordinate transformation algorithms. The system processes the angular and magnitude information from each sensor, integrates them through mathematical relationships (e.g., trigonometric calculations), and produces accurate XY-coordinate feedback, thereby preserving critical position information while achieving precise measurement

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise calculation of the magnetic target's position by effectively combining signals from multiple angles, enhancing accuracy and adaptability to target movement, thereby improving position detection capabilities.

Implementation Method 1

magnetic field sensing elements are placed where they can detect the teeth of the gear as they rotate past the magnetic field sensing elements. As the gear moves relative to the magnetic field sensing elements, it affects a magnetic field, which is detected by the magnetic field sensing elements.

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS9625535B2Systems and methods for computing a position of a magnetic target
Publication Date: 2017.04.18 ALLEGRO MICROSYSTEMS LLC
  • US9625535B2 patent drawing
  • US9625535B2 patent drawing
  • US9625535B2 patent drawing

AI summary

In embodiments, three magnetic field sensing elements are arranged equidistantly from each other to define a plane and a central axis perpendicular to the plane. The magnetic field sensing elements are configured to generate a respective output signal representing proximity of a magnetic target that is proximate to the central axis and capable of moving relative to the central axis. A processor circuit is coupled to receive output signals from each of the sensors and configured to calculate a position of the magnetic target relative to the plane.