Magnetic Conductive Terminal for Safer Battery Electrode Connection

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Solution Overview

Problem

Existing conductive terminals for storage batteries require manual clamping and can cause safety accidents due to the exertion of a large clamping force, making the connection between the electrodes and the terminal inconvenient and unsafe.

Innovation Solution

A conductive terminal with a magnetic member and a conductive member, where the magnetic member provides a guiding force for coupling with the electrode via magnetic adsorption, eliminating the need for manual holding and enhancing safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conductive clamp is used to connect to storage battery electrodes, then electrical connection is achieved, but large clamping force is exerted and manual holding is required causing safety accidents

Engineering Contradiction:
Improvesafety of connectionVSAvoidconvenience of connection
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical clamping system with a magnetic field-based system. The conductive terminal incorporates a magnetic member that generates magnetic attraction force to hold the terminal on the electrode, eliminating the need for mechanical clamping force and manual holding, thereby improving safety while maintaining connection reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameter of holding force from mechanical contact force to magnetic field force. By utilizing magnetic field strength as the holding parameter, the system achieves secure connection without the large clamping forces required by mechanical clamps, reducing safety risks while improving ease of operation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If manual clamping is used to establish connection, then connection is established, but safety accidents occur due to large clamping force

Engineering Contradiction:
Improveconnection stabilityVSAvoidsafety hazards from clamping force
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes the harmful mechanical clamping force with a magnetic field-based holding mechanism. The magnetic member in the conductive terminal generates magnetic attraction that securely holds the terminal on the electrode without requiring large external clamping forces, thereby maintaining connection stability while eliminating safety hazards

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the conductive terminal and the electrode. This magnetic field acts as a mediator that provides the necessary holding force for stable connection without requiring direct mechanical clamping, thus eliminating the harmful effects of large clamping forces while maintaining reliable connection

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic coupling improves the efficiency and safety of connecting the conductive terminal to the electrode, making the process more convenient and reducing the risk of accidents.

Implementation Method 1

The magnetic member is configured to be adsorbed to the electrode member, so that current can flow from the electrode member to the conductive wire via the connection frame

Methodology Applied
Scientific EffectMagnetic adsorption: Magnetism

Data Source

PatentUS12476396B2Conductive terminal with magnet providing the convinience and safe electrical connection
Publication Date: 2025.11.18 SHENZHEN CARKU TECH CO LTD
  • US12476396B2 patent drawing
  • US12476396B2 patent drawing
  • US12476396B2 patent drawing

AI summary

Implementations of the disclosure provide a conductive terminal. The conductive terminal is configured to be disposed at an end of a conductive wire and electrically coupled to an electrode member. The conductive terminal includes a conductive member and a magnetic member. The conductive member includes a connection frame configured to be electrically coupled to the conductive wire. The magnetic member is received in the connection frame. Implementations of the disclosure further provide a connector, a charger, and an emergency starting power supply.