Magnetic Tether Charging for Alignment-Tolerant Drone Docking

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Solution Overview

Problem

Existing solutions for autonomous charging of quadrotors are not universal, efficient, portable, or robust, as they often require precise alignment, modification of quadrotor components, or bulky systems that are not adaptable to different frame shapes and sizes, and suffer from power inefficiency and mechanical failure points.

Innovation Solution

A system comprising a compact ground station with a flexible charging tether and circular magnetic connectors that establish a precise, orientation-agnostic connection, using an electromagnet for robust docking and easy detachment, allowing charging of quadrotors with different frame shapes and sizes, and enabling continuous mission performance without power cycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless charging is used, then charging convenience is improved, but power efficiency deteriorates due to power loss in wireless transmission

Engineering Contradiction:
Improvecharging convenienceVSAvoidpower efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent replaces wireless electromagnetic field coupling with a mechanical contact-based charging system. The charging port uses physical electrical contacts that establish direct electrical connection when the drone docks with the charging station, eliminating wireless transmission losses while maintaining automated docking convenience through magnetic alignment assistance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If contact charging with precise alignment is required, then charging efficiency is improved, but robustness deteriorates due to sensitivity to positioning errors

Engineering Contradiction:
Improvecharging efficiencyVSAvoidrobustness to positioning errors
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent introduces magnetic elements as an intermediary mechanism between the drone and charging station. These magnets create an attractive force that automatically guides and aligns the charging connectors during docking, reducing the precision requirements for manual positioning while ensuring reliable electrical contact for efficient charging.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of moving object

If battery replacement systems are used, then flight time extension is improved, but device complexity increases due to multiple components and mechanical failure points

Engineering Contradiction:
Improveflight timeVSAvoidsystem complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent extracts only the essential charging function from complex battery replacement systems. Instead of implementing full automated battery swapping mechanisms with multiple moving parts, it uses a simplified tethered charging approach where power is transferred through a flexible cable during docking, eliminating unnecessary mechanical complexity while achieving continuous operation.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If tethered charging is used, then charging reliability is improved, but portability deteriorates due to tether weight and constraints

Engineering Contradiction:
Improvecharging reliabilityVSAvoidtether weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent uses a flexible tether cable that can be routed through the drone's structure and folded compactly when not in use. This flexible connection provides reliable electrical contact for charging while minimizing weight compared to rigid tether systems, and allows the drone to maintain maneuverability during charging operations.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a universal, efficient, and robust charging solution that is highly portable, adaptable to various quadrotor configurations, and allows continuous operation during charging, with high electrical efficiency and minimal mechanical failure points, validated through experiments demonstrating successful charging and long-duration flight capabilities.

Implementation Method 1

a ground station magnetic element positioned on the surface of the ground station... at least one tether magnetic element positioned at the distal end

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

using an electromagnet for robust docking and easy detachment

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Data Source

PatentUS20240083279A1System and method for autonomous charging
Publication Date: 2024.03.14 NEW YORK UNIV
  • US20240083279A1 patent drawing
  • US20240083279A1 patent drawing
  • US20240083279A1 patent drawing

AI summary

A system for charging a battery in an aircraft comprises a ground station comprising an electrical connector configured to be connected to a source of power, a charging port comprising a plurality of electrical contacts a surface of the ground station, and at least one magnetic element positioned on the surface of the ground station, a tether configured to be connected at the proximal end to the aircraft, comprising an electrical connector at the proximal end configured to be connected to a battery of a aircraft, at least one tether magnetic element positioned at the distal end, and a tether charging connector positioned at the distal end, configured to electrically connect to the charging port when the at least one tether magnetic element is connected to the at least one ground station magnetic element. A method of charging an aircraft is also disclosed.