Magnetic Toroid Detector with Rotating Branch for Conductor Installation

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Solution Overview

Problem

The commissioning and maintenance of fault detectors in overhead electrical distribution networks are difficult and dangerous due to the cumbersome screw/nut system used for installing and closing the magnetic toroid around the conductor, which requires lengthy and tiring operations.

Innovation Solution

A detector mechanism with a magnetic toroid divided into two branches, where the second branch is rotationally mobile under elastic return members, allowing for easy installation and closure by the electrical conductor itself, reducing electrical dissipations and enabling the use of smaller toroids, and featuring jaws that apply a clamping force for secure anchoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a screw/nut system is used to close the magnetic toroid around the conductor, then the toroid can be securely closed, but the installation becomes long and tiring

Engineering Contradiction:
Improvesecure closure of toroidVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The magnetic toroid is designed with a mobile second branch that can rotate dynamically between open and closed positions. The elastic return member enables automatic return to the closed position, replacing the static screw/nut system with a dynamic mechanical system that is both secure and easy to operate.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The elastic return member automatically returns the second branch to the closed position after the operator opens it for installation. The conductor itself serves to trigger the closure mechanism by engaging with the bearing member, making the system self-closing without requiring manual screw tightening.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If the magnetic toroid is kept closed during installation, then electrical energy can be supplied to electronic components, but the operator cannot access the installation mechanism

Engineering Contradiction:
Improveelectrical energy supplyVSAvoidaccess to installation mechanism
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The magnetic toroid is designed with a mobile second branch that can be opened by the operator to access the installation mechanism. After installation, the elastic return member automatically closes the toroid to restore electrical energy supply, providing both accessibility and continuous power supply.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a complex screw/nut system is used for closing the toroid, then secure anchoring is achieved, but the device complexity increases

Engineering Contradiction:
Improvesecure anchoringVSAvoidclosure mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnetic toroid is segmented into a fixed first branch and a mobile second branch connected by a hinge. This segmentation allows the closure mechanism to be simplified to just the hinge and elastic return member, reducing complexity while maintaining secure anchoring through the clamping action of the jaws.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The closure mechanism uses a dynamic hinge connection instead of a static screw/nut system. The elastic return member provides the closing force, and the mobile second branch rotates to achieve closure, significantly reducing the number of components and simplifying the overall mechanism.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If larger magnetic toroids are used, then electrical dissipations are reduced, but the device size and weight increase

Engineering Contradiction:
Improveelectrical dissipationsVSAvoidtoroid weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The conductor itself serves to trigger the closure mechanism by engaging with the bearing member. This self-actuating mechanism ensures optimal contact between the toroid and conductor, maximizing magnetic coupling efficiency and reducing electrical dissipations without requiring a larger toroid.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the operational state of the toroid from potentially loose or improperly positioned to precisely closed and secured around the conductor. This optimal positioning maximizes the magnetic coupling coefficient, reducing electrical dissipations without increasing toroid size.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the installation process, reduces electrical dissipations, and allows for quicker and easier operation by using the conductor to drive the closure of the magnetic toroid and locking of the jaws, making the process safer and more efficient.

Implementation Method 1

a magnetic toroid, divided into a first and a second branches, the toroid having a coil wound around one of its branches

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

under the action of an elastic return member, between an open position, a pre-closure position and a closed position of the magnetic toroid

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9714958B2Detector for a conductor of an electrical network
Publication Date: 2017.07.25 SCHNEIDER ELECTRIC IND SAS
  • US9714958B2 patent drawing
  • US9714958B2 patent drawing
  • US9714958B2 patent drawing

AI summary

A detector for an electrical conductor includes a frame on which is mounted a mechanism including a magnetic toroid, divided into a first and a second branches and at least two jaws for anchoring the detector on the electrical conductor, each jaw being rotationally mobile between an open position and a locked position. The first branch of the toroid is secured to the frame and its second branch is rotationally mobile relative to the first branch, under the action of an elastic return member, between an open position, a preclosure position and a closed position of the magnetic toroid. The mechanism also includes a bearing member, secured to the second branch and defining at least one concave volume for partially receiving the electrical conductor. The bearing member is suitable for transmitting to the second branch a torque of pre-closure to a pre-closure position.