Magnetic Track System for Telecommunication Battery Transport

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Solution Overview

Problem

The installation and maintenance of batteries at telecommunication cell sites are labor-intensive and time-consuming due to the weight and number of batteries, and there is a high risk of theft, along with the need for efficient recycling and disposal to comply with environmental regulations.

Innovation Solution

A magnetic track system for transporting batteries using magnetic pods and repelling magnets, combined with security screws for theft deterrence and an adjustable rack for efficient installation and removal, along with a method for de-celling batteries for easier handling and recycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If batteries are manually handled and transported to cell sites, then installation can be completed, but labor intensity and time consumption increase significantly

Engineering Contradiction:
Improvebattery installation speedVSAvoidinstallation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical handling with a magnetic transport system. Magnets attached to the battery interact with a magnetic track to automatically guide and transport the battery from the vehicle to the installation location, eliminating the need for manual carrying and significantly reducing installation time and labor requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If batteries are securely installed at cell sites, then power backup is ensured, but theft risk increases due to high value and accessibility

Engineering Contradiction:
Improvepower backup reliabilityVSAvoidtheft risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by using security screws that require specialized tools for removal. These screws are pre-installed on the battery terminals and create a deterrent against theft by making unauthorized removal difficult and time-consuming, while still allowing legitimate maintenance with proper tools.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If multiple batteries are installed in a cell site shelter, then adequate power backup is provided, but handling and recycling complexity increases

Engineering Contradiction:
Improvepower backup capacityVSAvoidhandling and recycling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by de-celling the battery into individual cells. This divides the complex task of handling entire battery packs into simpler, manageable individual cells that can be independently transported, installed, and recycled, reducing overall handling complexity while maintaining the required power backup capacity through multiple cells.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic track system simplifies battery transport and installation, reduces labor requirements, enhances security by preventing theft, and ensures efficient recycling and disposal that meets environmental regulations.

Implementation Method 1

A magnetic track system for transporting batteries using magnetic pods and repelling magnets

Methodology Applied
Scientific EffectMagnetic attraction and repulsion: Magnetism

Data Source

PatentUS11046533B2Magnetic track system for transporting batteries at telecommunication sites
Publication Date: 2021.06.29 ETAK SYSTEMS LLC
  • US11046533B2 patent drawing
  • US11046533B2 patent drawing
  • US11046533B2 patent drawing

AI summary

A magnetic track system for transporting batteries at a telecommunications site includes a plurality of pods which are magnetic and which are attachable to a battery; and a track system including repelling magnets, wherein the track system is selectively laid between a first point to a second point to transport the battery with the plurality of pods attached thereto, wherein the transport comprises pushing or pulling the battery along the track system. The track system can include a plurality of tracks, strips, or a rollable mat. The track system can have a length less than a distance between the first point and the second point, wherein the track system is moveable such that tracks which have already been traversed by the battery are moved to a front to accommodate the distance.