2D Magnetic Trap Arrays for Droplet Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current droplet-based microfluidics lack a method for precise and reliable control of multiple droplet volumes with minimal complexity, which is essential for various applications including biological assays and synthesis of advanced materials.

Innovation Solution

A magnetic trap droplet controller is developed, featuring a solid substrate with a two-dimensional distribution of magnetized domains, a fluid chamber with hydrophobic layers, and an active magnet that generates a dynamic magnetic field to control the movement of droplets, allowing for precise manipulation of droplet volumes and interactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional droplet-based microfluidics methods are used, then droplet manipulation is possible, but control precision and reliability for multiple droplet volumes are insufficient

Engineering Contradiction:
Improvedroplet volume control precisionVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device segments the control mechanism into discrete magnetized domains arranged in a two-dimensional array on the substrate. Each domain can be independently controlled to manipulate individual droplets, enabling precise control of multiple droplet volumes simultaneously without requiring complex centralized control systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces complex mechanical control mechanisms with a magnetic field-based control system. By using an active magnet to generate dynamic magnetic fields that interact with the magnetized domains, the system achieves precise droplet manipulation without the mechanical complexity of traditional valve and pump systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If precise control of multiple droplet volumes is achieved, then reliability improves, but control mechanism complexity increases

Engineering Contradiction:
Improvedroplet control reliabilityVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The two-dimensional array of magnetized domains serves multiple functions: it can control droplet position, adjust droplet volume, merge droplets, and split droplets using the same basic magnetic field interaction mechanism. This multi-functionality improves reliability across various droplet manipulation tasks while avoiding the need for separate specialized mechanisms for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The active magnet generates dynamic magnetic fields that can be rapidly adjusted in strength and configuration. This dynamic control allows the system to reliably manipulate droplets in real-time, adapting to different experimental requirements without requiring multiple static control mechanisms.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If a two-dimensional distribution of magnetized domains is used, then droplet transport precision improves, but manufacturing complexity increases

Engineering Contradiction:
Improvedroplet transport precisionVSAvoiddevice fabrication ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The magnetized domains are segmented into a regular two-dimensional array pattern on the substrate. This segmentation allows for systematic fabrication using standard photolithography and magnetic deposition techniques, making the precise positioning of domains achievable through conventional manufacturing processes rather than requiring complex custom fabrication.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If dynamic magnetic field control is implemented, then droplet manipulation versatility improves, but energy consumption increases

Engineering Contradiction:
Improvedroplet manipulation versatilityVSAvoidmagnetic field energy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The active magnet implements periodic switching of magnetic field polarity to control droplet movement. By alternating between north and south pole configurations, the system achieves versatile droplet manipulation (movement, merging, splitting) through rhythmic magnetic field changes rather than continuous energy input, reducing overall energy consumption while maintaining adaptability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise, tunable, and selective transport of droplets at the micro and sub-micro scale, facilitating control of biological materials, chemical libraries, and active fluidic displays with minimal complexity in control mechanisms.

Implementation Method 1

an active magnet, where the active magnet is disposed to provide a dynamic magnetic field in-plane with the solid substrate, where the dynamic magnetic field controls north and south poles of the two-dimensional distribution of magnetized domains

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

a two-dimensional distribution of magnetized domains disposed on the surface of the solid substrate

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS10316872B2Two-dimensional magnetic trap arrays for droplet control
Publication Date: 2019.06.11 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US10316872B2 patent drawing
  • US10316872B2 patent drawing
  • US10316872B2 patent drawing

AI summary

A magnetic trap droplet controller is provided that includes a solid substrate, a controller operated by an appropriately programmed computer, a two-dimensional distribution of magnetized domains disposed on a surface of the solid substrate, a fluid chamber disposed above the two-dimensional distribution of magnetized domains, and an active magnet, where the active magnet is disposed to provide a dynamic magnetic field in-plane with the solid substrate, where the dynamic magnetic field controls north and south poles of the two-dimensional distribution of magnetized domains according to the controller, where a fluid under test that is disposed in a carrier fluid that is disposed in the fluid chamber propagates according to the controlled north and south poles of the two-dimensional distribution of the magnetized domains.