Modular Wall Overlay Panels With Magnetic Acoustic Mounting

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Solution Overview

Problem

Traditional home theater design faces challenges with acoustical treatment panels being unsightly, requiring numerous holes in walls and ceilings for mounting, and difficulty integrating speakers, lighting, and wiring, which affects sound quality and aesthetics.

Innovation Solution

A modular wall overlay system that is detachably coupled to walls or ceilings, hiding acoustical treatment panels, speakers, and wiring behind aesthetically pleasing panels with a magnetic attachment system, allowing for easy installation and customization, and incorporating lighting and art elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional mounting methods are used to attach acoustical treatment panels to walls and ceilings, then secure attachment is achieved, but numerous holes are created in the walls and ceilings causing damage and aesthetic issues

Engineering Contradiction:
Improveattachment securityVSAvoidwall damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical mounting systems (screws, nails, adhesives) with a magnetic mounting system. The magnetic overlay panels use powerful magnets to attach to metal-backed panels that are mounted to walls and ceilings, eliminating the need for numerous holes and reducing wall damage while maintaining secure attachment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mounting system is divided into separate components: a permanently mounted metal-backed panel that provides structural support, and a magnetic overlay panel that can be easily attached and removed. This segmentation allows the wall-mounted component to bear the structural load while the overlay panel provides the acoustical treatment and aesthetic finish.

Inventive Principle:
Principle #1Segmentation

2Reliability

If acoustical treatment panels are mounted directly on walls, then effective sound treatment is achieved, but the panels appear unsightly and compromise aesthetics

Engineering Contradiction:
Improveacoustical treatment effectivenessVSAvoidaesthetic appearance
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The magnetic overlay panel is designed to nest over the metal-backed panel, with the overlay panel containing the acoustical treatment materials while the metal-backed panel provides structural support and mounting capability. This nested structure allows the acoustical treatment to be effective while the outer overlay panel provides an aesthetically pleasing appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The overlay panel is designed with different local qualities: the front surface provides aesthetic appearance with various finishes and designs, while the interior contains acoustical treatment materials positioned at specific locations to optimize sound treatment effectiveness for different frequency ranges and reflection points.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If traditional fixed mounting systems are used for wall panels, then stable installation is achieved, but installation time is extended and reconfiguration is difficult

Engineering Contradiction:
Improveinstallation stabilityVSAvoidinstallation time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The magnetic mounting system transitions from static permanent installation to dynamic reconfigurable installation. The overlay panels can be easily attached and removed by simply engaging or disengaging the magnetic connection, allowing for quick installation, reconfiguration, and relocation without time-consuming demolition or reconstruction work.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The acoustical treatment function is extracted from the structural mounting system. The metal-backed panel remains permanently mounted to provide stable support, while the overlay panel containing the acoustical treatment can be independently attached and removed, separating the structural stability requirement from the acoustical treatment requirement.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If walls are covered with acoustical treatment panels, then sound quality is improved, but the number of holes required for mounting increases

Engineering Contradiction:
Improvesound qualityVSAvoidnumber of mounting holes
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The magnetic mounting system replaces mechanical fastening methods that require multiple holes per panel. The magnetic attraction force is sufficient to hold the overlay panels in place without requiring numerous mounting holes, reducing wall penetration and associated damage while maintaining secure panel attachment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides effective acoustical treatment while maintaining a clean, aesthetically pleasing appearance, reducing installation time and damage to walls, and enabling easy customization and reconfiguration of the space.

Implementation Method 1

a first coupling member configured to be magnetically attracted to the support surface

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11066833B2Modular wall covering system
Publication Date: 2021.07.20 RAYVA INT LLC
  • US11066833B2 patent drawing
  • US11066833B2 patent drawing
  • US11066833B2 patent drawing

AI summary

A modular wall overlay system for installation on a support surface includes a frame; and a cover securely retained on the frame by a tensioning system whereby the cover is free of direct attachment to the frame but rather is retained under tension on the frame by the tensioning system. The frame includes a plurality of frame pieces and a plurality of corner brackets. The frame pieces are directly coupled to respective corner brackets but are free of direct coupling to one another.