Magnetic Wedge Bracket for Fast T-Slotted Rail Locking
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Solution Overview
Problem
Traditional T-slotted bracket systems require multiple bolts, nuts, and fine operations, leading to logistical challenges and inefficiencies in large construction projects.
Innovation Solution
A unitary bracket system with a magnetically attachable top portion and a wedge mechanism for sliding and locking onto T-slotted members, reducing the need for multiple fasteners and simplifying installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional bracket systems with multiple bolts and nuts are used, then reliable connection is achieved, but device complexity and material handling complexity increase
Solution Approach 1:
The patent combines multiple separate fastening components (bracket body, bolts, nuts, washers) into a single integrated unitary bracket structure. The bracket body incorporates built-in threading and fastening features that eliminate the need for separate bolts and nuts, while maintaining secure connection capability to T-slotted members.
Solution Approach 2:
The unitary bracket design integrates multiple functions into a single component: positioning, fastening, and securing to T-slotted members are all achieved through the integrated bracket structure, eliminating the need for multiple specialized fasteners and simplifying the overall connection system.
2Reliability
If multiple bolts and nuts are used for each bracket, then secure anchoring is achieved, but productivity decreases due to multiple fine operations
Solution Approach 1:
The patent merges the anchoring function and the bracket function into a single unitary component that can be installed in one operation. The integrated design allows the bracket to be secured to the T-slotted member without requiring separate steps for inserting bolts, threading nuts, and tightening fasteners.
Solution Approach 2:
The bracket is pre-configured with built-in threading and fastening features during manufacturing, so that no additional fasteners need to be assembled or prepared on-site. This preliminary integration of fastening capabilities eliminates multiple installation steps and accelerates the mounting process.
3Adaptability or versatility
If traditional bracket systems are used, then connection functionality is achieved, but loss of time increases due to tracking and handling multiple small pieces
Solution Approach 1:
The patent combines all necessary connection components into a single unitary bracket piece, eliminating the need to track, count, and handle multiple separate fasteners. The integrated design maintains full connection functionality while reducing the number of discrete parts to one.
Solution Approach 2:
The patent segments the complex multi-component fastening system into a single integrated unit, transforming what was previously a collection of separate parts (bracket, bolts, nuts, washers) into one cohesive component that performs all connection functions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates efficient and error-free attachment of T-slotted members by eliminating the need for multiple fasteners and simplifying the installation process, enhancing productivity and reducing material handling complexity.
Implementation Method 1
a magnetically attachable top portion
Implementation Method 2
a wedge mechanism for sliding and locking onto T-slotted members
Data Source
AI summary
A bracket assembly, including a unitary bracket portion defining a middle portion connected to oppositely disposed top and bottom portions, and a magnet portion operationally connected to the top portion. The top portion defines a front face, an oppositely disposed rear face, and a first plane. The rear face further defines a cradle portion for accepting the magnet portion. The bottom portion further defines a neck portion connected to the middle portion and an elongated wedge portion extending therefrom along a first major axis. The first major axis is oriented orthogonally with the first plane. A threaded bore may be formed through the front face for threadedly accepting a threaded connection member extending through the magnet portion for affixing the magnet portion to the top portion. A bore may be formed through the wedge portion and extend into the neck portion for accepting a reinforcing member.