Magnetic Wheel Adhesion Control Using Rotating Air Gaps

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Solution Overview

Problem

Existing magnetic wheels struggle to achieve a strong magnetic grip on ferromagnetic surfaces while allowing easy disengagement, necessitating the incorporation of a magnetic switch for vehicles like UAVs to prevent inadvertent disengagement.

Innovation Solution

A wheel design utilizing rotating air gaps to control magnetic adhesion by adjusting the alignment of apertures with magnets, either through inner or outer annular discs, to increase or decrease magnetic flux and adhesion to a ferromagnetic surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a strong magnetic flux is generated to increase adhesion, then the vehicle stability is improved, but the disengagement force required increases

Engineering Contradiction:
Improvevehicle stabilityVSAvoiddisengagement force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent applies the dynamics principle by making the magnetic adhesion strength adjustable rather than fixed. The outer annular disc can be rotated relative to the inner annular disc to change the alignment between apertures and magnets, dynamically adjusting the magnetic flux and adhesion force. This allows the system to adapt between strong adhesion for stability and reduced adhesion for easy disengagement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The wheel is segmented into multiple functional components: an inner annular disc with magnets, an outer annular disc with apertures, and a ferromagnetic surface. The segmentation allows independent control of magnetic flux paths through relative rotation, enabling selective engagement and disengagement of magnetic adhesion while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a magnetic switch is incorporated to enable easy disengagement, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improvedisengagement easeVSAvoidwheel structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of incorporating a magnetic switch, the patent uses a dynamic mechanical structure where the outer annular disc can be rotated relative to the inner annular disc. This mechanical dynamics approach achieves magnetic adhesion control without adding complex magnetic switching components, maintaining simplicity while enabling easy engagement and disengagement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses the relative rotation between the inner and outer annular discs to automatically control magnetic flux alignment. The structure itself provides the switching function through its geometry and relative motion, eliminating the need for separate magnetic switch components and reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wheel design effectively controls magnetic adhesion, allowing for strong grip and easy disengagement by manipulating magnetic flux through rotating air gaps, thereby enhancing vehicle stability and maneuverability on ferromagnetic structures.

Implementation Method 1

The magnetic adhesion is the result of magnetic flux passing through the surface from the magnet north pole to the magnetic south pole of a magnet in the wheel

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

a strong magnetic grip to the ferromagnetic surface is essential to prevent the vehicle from disengaging inadvertently

Methodology Applied
Scientific EffectMagnetic adhesion: Magnetism

Implementation Method 3

The plurality of air gaps block at least a portion of the second magnetic flux

Methodology Applied
Scientific EffectMagnetic flux blocking: Magnetic Reluctance

Data Source

PatentUS12447771B2System and method using rotating air gaps to control magnetic wheel adhesion
Publication Date: 2025.10.21 SAUDI ARABIAN OIL CO
  • US12447771B2 patent drawing
  • US12447771B2 patent drawing
  • US12447771B2 patent drawing

AI summary

A system and method control magnetic adhesion of a wheel to a surface using rotating air gaps. First and second discs have apertures. The first disc retains magnets in the apertures. When the apertures of the second disc are not align with the magnets, adhesion is increased. When the apertures of the second disc are aligned with the magnets, air gaps block magnetic flux to decrease the adhesion. A method implements the system.