Magnetic Work Light Base With Boot for Easier Detachment

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Solution Overview

Problem

Existing work lights that attach to surfaces via magnetism often require significant force to detach, leading to potential damage to the surface and the light, and lack flexibility in attachment and detachment mechanisms.

Innovation Solution

A work light design featuring a base with magnets and a boot that can be secured to a work surface via magnetism, where the boot reduces the magnetic connection strength, allowing for easier detachment and includes various coupling mechanisms such as protrusions, straps, and materials like rubber or plastic to enhance usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the magnetic connection strength is increased to secure the work light firmly to the work surface, then the attachment stability is improved, but the force required for detachment increases leading to potential damage to the surface and the light

Engineering Contradiction:
Improveattachment stabilityVSAvoiddetachment force
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The magnetic attachment system is segmented into multiple magnets distributed across the base, allowing the total magnetic force to be distributed across multiple points. This segmentation enables secure attachment through cumulative magnetic force while reducing the concentrated stress that would cause damage during detachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static magnetic connection to a dynamic one by incorporating a release mechanism that actively reduces magnetic holding force during detachment. The magnetic force can be dynamically adjusted from a strong holding state during operation to a reduced state during removal, preventing surface damage while maintaining secure attachment during use.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the magnetic connection strength is increased to prevent accidental detachment, then the reliability of attachment is improved, but the ease of operation for intentional detachment deteriorates

Engineering Contradiction:
Improveattachment reliabilityVSAvoiddetachment ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The magnetic attachment system employs dynamic control of magnetic force through a release mechanism that transitions the system from a high-force reliable attachment state to a low-force easy detachment state. This dynamic adjustment allows the same magnetic system to provide both high reliability during operation and ease of operation during intentional removal.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A magnetic release mechanism acts as an intermediary between the user and the magnetic attachment system. This intermediary component mediates the detachment process by gradually reducing the magnetic holding force, making intentional detachment easy while maintaining strong attachment during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a protective boot is added to reduce surface wear during detachment, then the protection of the work surface is improved, but the device complexity increases

Engineering Contradiction:
Improvesurface wearVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

A protective boot made of soft, non-marring material is introduced as an intermediary between the magnetic base and the work surface. This boot serves as a protective interface that prevents surface damage during attachment and detachment operations while adding minimal structural complexity to the overall system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective boot utilizes composite material properties by combining a soft, flexible outer material for protection with an inner structure that maintains the magnetic base's functionality. This composite approach provides surface protection without significantly increasing device complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for secure attachment while reducing surface wear, enhancing user convenience by minimizing the force required for detachment and providing adjustable magnetic strength, thus protecting both the light and the surface.

Implementation Method 1

The magnet is configured to create a magnetic connection between the base and a work surface to selectively secure the base to the work surface

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

The boot is coupled to the base and is configured to reduce a strength of the magnetic connection between the base and the work surface

Methodology Applied
Scientific EffectMagnetic field shielding: Magnetism

Data Source

PatentUS20250277578A1Work light
Publication Date: 2025.09.04 MILWAUKEE ELECTRIC TOOL CORP
  • US20250277578A1 patent drawing
  • US20250277578A1 patent drawing
  • US20250277578A1 patent drawing

AI summary

A work light including a base, a light fixture, a magnet, and a boot. The light fixture is supported by the base. The magnet is coupled to the base. The magnet is configured to create a magnetic connection between the base and the work surface to selectively secure the base to the work surface. The boot is coupled to the base and is configured to reduce a strength of the magnetic connection between the base and the work surface.