Magnetized Cable Structure for Stable Coiling and Easy Uncoiling

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Solution Overview

Problem

Cables used with electronic products often become entangled when not in use, causing frustration for users due to lack of effective alignment and storage solutions.

Innovation Solution

A magnetized cable with a persistent magnetic field is designed, featuring an elongated flexible magnetized component and conductive wires, where the magnetic field helps align and maintain the cable's coiled state while allowing easy uncoiling, using magnetic particles embedded in a pliable polymer base and enclosed in a sheath for enhanced magnetic attraction and handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a magnetized cable is designed to strongly maintain coiled state through persistent magnetic field, then cable alignment and storage efficiency is improved, but difficulty to manually uncoil and ease of operation deteriorates

Engineering Contradiction:
Improvecable coiled state stabilityVSAvoidmanual uncoiling ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The magnetic particle concentration is varied along the cable length, with higher concentration in sections requiring stable coiling and lower concentration in sections requiring easy manipulation. This parameter gradient allows the cable to exhibit different magnetic strengths in different regions, resolving the contradiction between stable storage and easy uncoiling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Different portions of the cable are assigned different magnetic properties through selective placement of magnetic particles. The cable transitions from uniform magnetic distribution to non-uniform distribution, where specific segments have enhanced magnetic characteristics tailored to their functional requirements.

Inventive Principle:
Principle #3Local quality

2Force

If magnetic particles are densely distributed throughout the cable to strengthen magnetic attraction, then cable alignment capability is improved, but cable flexibility and ease of handling deteriorates

Engineering Contradiction:
Improvemagnetic attraction forceVSAvoidcable flexibility
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

Magnetic particles are concentrated in specific regions rather than uniformly distributed throughout the entire cable. This localized distribution provides strong magnetic attraction where needed while preserving cable flexibility in other regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cable employs a composite structure combining magnetic particles with flexible polymer matrix. This composite approach allows the cable to simultaneously exhibit magnetic attraction properties and mechanical flexibility, resolving the contradiction between force and ease of operation.

Inventive Principle:
Principle #40Composite materials

3Force

If rectangular cross section with large aspect ratio is used to enhance magnetic surface attraction, then magnetic holding force is improved, but cable flexibility and ease of coiling deteriorates

Engineering Contradiction:
Improvemagnetic surface attraction forceVSAvoidcable coiling ease
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The cable cross-sectional geometry is optimized by adjusting the aspect ratio of the rectangular profile. This parameter optimization balances the magnetic surface area for attraction with the mechanical flexibility required for easy coiling and handling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetized cable effectively aligns and maintains its coiled state, reducing entanglement and facilitating easy storage and handling, while allowing manual uncoiling with minimal effort, enhancing user experience.

Implementation Method 1

a persistent magnetic field produced by the cable is configured to aid in aligning and maintaining alignment of the cable while the cable is being looped, wound, or otherwise coiled for storage or transport

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

The EFMC is fabricated to produce a persistent magnetic force wherein at least some portion of the magnetized cable is magnetically attracted to at least some other portion of the magnetized cable when the two portions are in proximity to one another

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 3

maintaining the cable in coiled state while also permitting a user to easily uncoil the cable by hand

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11972881B1Magnetized cable for improved cable management
Publication Date: 2024.04.30 REACTION LABS LLC
  • US11972881B1 patent drawing
  • US11972881B1 patent drawing

AI summary

A magnetized cable in which the magnetic force of the cable is configured to aid in aligning and maintaining alignment of the cable while the cable is being looped for storage and, when the cable is rolled or looped, the magnetic force will aid in keeping the cable coiled. Embodiments of the magnetized cable include an elongated flexible magnetic component (EFMC) of a pliable polymer such as rubber and/or one or more other suitable materials in combination with magnetic particles comprising iron, neodymium, ferrite, cobalt, nickel, and/or other suitable magnetic elements or compounds. The EFMC may be exposed to a strong magnetic field to produce a permanent magnet. The EFMC may be enclosed within a sheathing material of braided textile yarns or another suitable material.