Magneto caloric heat pump with variable magnetization

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Solution Overview

Problem

Conventional heat pump systems using fluid refrigerants face inefficiencies, environmental concerns, and operational challenges due to limited temperature ranges and high energy consumption, especially in varying ambient conditions, while magneto caloric materials offer higher theoretical efficiency but require practical and cost-effective equipment for continuous heat transfer.

Innovation Solution

A heat pump system utilizing variable magnetization of magneto caloric materials, where the amount of material subjected to a magnetic field is adjusted based on refrigeration needs, allowing for continuous operation and energy conservation by controlling the extent of cooling or heating through a rotatable regenerator housing with strategically positioned magnetic elements and valves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If magneto caloric material is used in heat pump system, then theoretical Carnot cycle efficiency is significantly higher, but equipment complexity and cost increase due to requiring large and expensive magnets

Engineering Contradiction:
ImproveCarnot cycle efficiencyVSAvoidequipment complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The magneto caloric material is divided into multiple discrete beads that can be independently positioned. This segmentation allows the system to use smaller, less expensive magnets while maintaining the ability to achieve the desired magnetic field effects through coordinated magnetization of multiple smaller units rather than requiring a single large magnet

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts which magneto caloric beads are magnetized based on the cooling load requirements. By selectively positioning beads in and out of the magnetic field using the rotation mechanism, the system optimizes energy efficiency while avoiding the need for continuously large magnets, thus reducing equipment complexity and cost

Inventive Principle:
Principle #15Dynamics

2Productivity

If continuous operation is implemented to improve efficiency, then heat transfer efficiency increases, but the system requires complex control mechanisms to manage varying ambient temperatures

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The regenerator housing rotates to dynamically position magneto caloric beads in and out of the magnetic field based on thermal requirements. This dynamic positioning enables continuous heat transfer operation while using a relatively simple rotational mechanism rather than complex multi-component control systems

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses periodic rotation of the regenerator housing to cycle magneto caloric beads through magnetized and demagnetized states. This periodic action maintains continuous heat transfer efficiency while using a simple rotational mechanism rather than complex continuous control systems

Inventive Principle:
Principle #19Periodic action

3Power

If the amount of MCM subjected to magnetic field is increased to meet higher refrigeration demands, then cooling capacity increases, but energy consumption increases proportionally

Engineering Contradiction:
Improvecooling capacityVSAvoidenergy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the number of magneto caloric beads subjected to the magnetic field based on the instantaneous cooling load. By rotating the regenerator housing to position only the necessary number of beads in the magnetic field, the system matches cooling capacity to demand while minimizing energy consumption from the magnet

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of how many beads are magnetized based on cooling load requirements. By adjusting this parameter dynamically through rotational positioning, the system optimizes the balance between cooling capacity and energy consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency by optimizing the amount of magneto caloric material magnetized, enabling continuous operation across varying ambient temperatures and reducing energy consumption, making the system more practical and cost-effective for applications like refrigeration appliances.

Implementation Method 1

the magneto caloric effect refers to a process of entropic change whereby the magnetic moments of an MCM will become more ordered under an increasing, externally applied magnetic field and cause the MCM to generate heat

Methodology Applied
Scientific EffectMagneto caloric effect: Magnetocaloric Effect

Implementation Method 2

decreasing the externally applied magnetic field will allow the magnetic moments of the MCM to become more disordered and allow the MCM to absorb heat

Methodology Applied
Scientific EffectMagneto caloric effect: Magnetocaloric Effect

Data Source

PatentUS10465951B2Magneto caloric heat pump with variable magnetization
Publication Date: 2019.11.05 HAIER US APPLIANCE SOLUTIONS INC
  • US10465951B2 patent drawing
  • US10465951B2 patent drawing
  • US10465951B2 patent drawing

AI summary

A heat pump system that uses variable magnetization to control the amount of MCM subjected to a magnetic field is provided. More particularly, the amount of MCM subjected to a magnetic field can be selected based on the amount of refrigeration needed. As such, the heat pump system can be adjusted based on e.g., changes in ambient conditions, and the energy used in operating such a heat pump system can be conserved so as to increase energy efficiency of the system.