Magnetoresistive Element with Antiferromagnetic Bias Layer

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Solution Overview

Problem

Magnetoresistive elements used in magnetic recording media are susceptible to external magnetic fields and thermal noise, especially as they are miniaturized to achieve higher recording densities, leading to reduced operational reliability.

Innovation Solution

A magnetoresistive element with a stacked structure including a magnetically pinned layer, a non-magnetic layer, a magnetically free layer, and an antiferromagnetic bias layer, where the exchange-coupling magnetic field between the free layer and the bias layer is smaller than the saturation magnetic field, allowing for gentle magnetization variation in lower magnetic fields and sensitive response in higher fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the size of magnetoresistive elements is reduced to achieve higher recording density, then the recording density is improved, but the element becomes more susceptible to external magnetic fields and thermal noise, reducing operational reliability

Engineering Contradiction:
Improverecording densityVSAvoidoperational reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a composite layered structure consisting of a magnetically pinned layer, a nonmagnetic layer, a magnetically free layer, and an antiferromagnetic bias layer. This composite structure enables the element to maintain high recording density while improving reliability through exchange coupling between the free layer and bias layer, which provides magnetic field immunity and noise resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the exchange-coupling magnetic field parameter by adjusting the thickness and material composition of the antiferromagnetic bias layer and its interface with the free layer. By controlling this parameter to be smaller than the saturation magnetic field, the element achieves gentle magnetization variation in low fields (reducing noise susceptibility) while maintaining sensitive response in high signal fields.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the exchange-coupling magnetic field is made smaller than the saturation magnetic field, then the susceptibility to unnecessary magnetic fields and noise is reduced, but the sensitivity to detect weak signal magnetic fields may be compromised

Engineering Contradiction:
Improveimmunity to harmful magnetic fields and noiseVSAvoiddetection sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent creates different magnetic field response characteristics in different operating regions. In low magnetic field regions (noise and interference), the exchange coupling produces gentle magnetization variation for stability. In high magnetic field regions (signal detection), the magnetization responds sensitively, enabling precise detection. This local quality differentiation resolves the contradiction between noise immunity and detection sensitivity.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If a pair of magnetic domain controlling layers are used to give uniform bias magnetic field, then the magnetization uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improvemagnetization uniformityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent extracts and consolidates the bias magnetic field generation function into a single antiferromagnetic bias layer that is exchange-coupled with the free layer. This eliminates the need for a pair of magnetic domain controlling layers while maintaining uniform magnetization, thereby reducing device complexity without sacrificing magnetization uniformity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability of magnetoresistive elements by reducing their susceptibility to unnecessary magnetic fields and noise, enabling precise detection of signal magnetic fields while maintaining high recording density capabilities.

Implementation Method 1

an antiferromagnetic bias layer exchange-coupled with the magnetically free layer are stacked in order, and an exchange-coupling magnetic field between the magnetically free layer and the antiferromagnetic bias layer

Methodology Applied
Scientific EffectExchange coupling: Magnetism

Implementation Method 2

a magnetoresistive element exhibiting giant magnetoresistive effect

Methodology Applied
Scientific EffectGiant magnetoresistive effect: Magnetoresistance

Implementation Method 3

a magnetic layer whose magnetization direction is varied in accordance with an external signal magnetic field applied from outside (magnetically free layer)

Methodology Applied
Scientific EffectMagnetic field response: Magnetic Field

Data Source

PatentUS8295015B2Magnetoresistive element, thin film magnetic head, magnetic head slider, head gimbal assembly, head arm assembly and magnetic disk device
Publication Date: 2012.10.23 TDK CORP
  • US8295015B2 patent drawing
  • US8295015B2 patent drawing
  • US8295015B2 patent drawing

AI summary

The invention is devised to provide a magnetoresistive element that is hardly susceptible to harmful influence of unnecessary magnetic fields and noise of heat even when reduction in size is achieved to be adaptable to higher recording density, and therefore that is excellent in operational reliability. The magnetoresistive element includes a stacked structure including, in order: a magnetically pinned layer whose magnetization direction is fixed in a given direction; a non-magnetic layer; a magnetically free layer whose magnetization direction changes according to an external magnetic field; and an antiferromagnetic bias layer exchange-coupled with the magnetically free layer. The exchange-coupling magnetic field between the magnetically free layer and the antiferromagnetic bias layer is smaller than a saturation magnetic field of the magnetically free layer.