Magnetoresistive Sensor Arrangement for High-Resolution Position Sensing

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Solution Overview

Problem

Current position sensors, such as those based on optics, capacitors, inductive coils, and thermo-electric sensors, fail to provide high bandwidth and high resolution at micro-scales for nanoscale applications, while magnetoresistive sensors suffer from limited scalability and sensitivity in macro-structures.

Innovation Solution

A sensor arrangement comprising two magnetoresistive elements and a magnetic field source with orthogonal dipole axis, allowing for high gradient and low strength magnetic fields to be applied, enabling precise position sensing by combining or subtracting output signals from the magnetoresistive elements to determine object position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical, capacitor or inductive coil sensors are used for position sensing, then high bandwidth and high resolution are achieved, but they do not scale down to micro-scales for use in micro-structures

Engineering Contradiction:
Improveposition sensing resolutionVSAvoidscalability to micro-scales
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces optical, capacitive, or inductive sensing mechanisms with a magnetoresistive sensing system. The measurement unit detects position changes by monitoring resistance variations in magnetoresistive elements subjected to magnetic fields, eliminating the need for optical components or electromagnetic coils that cannot be miniaturized effectively.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in electrical resistance parameters of magnetoresistive elements in response to magnetic field variations. By measuring resistance changes rather than optical or electromagnetic parameters, the system achieves both high resolution and micro-scale compatibility, as electrical properties can be precisely measured at small dimensions.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If thermo-electric position sensors are used, then scaling down to micro-scale is achieved, but resolution and bandwidth are reduced

Engineering Contradiction:
Improvemicro-scale compatibilityVSAvoidposition sensing resolution
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent substitutes thermo-electric sensing with magnetoresistive sensing. Instead of measuring temperature gradients or thermoelectric voltages, the system measures electrical resistance changes in magnetoresistive elements, providing both micro-scale compatibility and high resolution through precise electrical measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system monitors electrical resistance parameters of magnetoresistive elements rather than thermal parameters. This parameter change enables high-resolution measurements at micro-scales, as electrical resistance can be measured with high precision using standard micro-electronic techniques, unlike thermal measurements which have inherent limitations at small dimensions.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If magnetoresistive sensors are used, then position sensing is achieved, but sensitivity is limited in macro-structures

Engineering Contradiction:
Improveapplicability to macro-structuresVSAvoidsensitivity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent divides the sensing system into multiple magnetoresistive elements arranged in specific configurations. By segmenting the sensing area and using multiple elements, the system achieves both macro-structure coverage and high sensitivity through differential measurements that amplify small position changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple magnetoresistive elements with a magnetic field source in an integrated arrangement. The measurement unit processes signals from multiple elements simultaneously, merging their outputs to achieve enhanced sensitivity and extended measurement range for macro-structure applications.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves high resolution and bandwidth position sensing, with sensitivity and linearity over a wide range, suitable for both micro- and macro-scale applications, including nanoscale science and engineering.

Implementation Method 1

A known position sensing concept is based on the property of magnetoresistance (MR). Magnetoresistance is the property an electrical resistance of a conductive layer sandwiched between ferromagnetic layers changes as a function of a magnetic field applied to the layers.

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Data Source

PatentUS9945693B2Sensor arrangement for position sensing
Publication Date: 2018.04.17 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US9945693B2 patent drawing
  • US9945693B2 patent drawing
  • US9945693B2 patent drawing

AI summary

A method for determining of a position of an object using a sensor arrangement that includes a first magnetoresistive element and a second magnetoresistive element. A source provides a magnetic field with first and second magnetic poles. The source is arranged between the first magnetoresistive element and the second magnetoresistive element with the first magnetic pole facing the first magnetoresistive element and the second magnetic pole facing the second magnetoresistive element. The first magnetoresistive element is arranged in the magnetic field and provides a first output signal dependent on a position of the first magnetoresistive element relative to the magnetic field source. The second magnetoresistive element is arranged in the magnetic field and provides a second output signal dependent on a position of the second magnetoresistive element relative to the magnetic field source. A measurement unit determines a position of the magnetic field source relative to the first and the second magnetoresistive elements dependent on the first output signal and the second output signal.