Magnetron Anode Current Pulse Width Detection for Load State

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Solution Overview

Problem

Existing domestic appliances with microwave functions face the risk of magnetron damage when there is a low or no liquid-containing medium present, as most microwave radiation is reflected back, potentially overheating the magnetron, and relying on load sensors is costly and prone to faults.

Innovation Solution

A domestic appliance that detects and evaluates the pulse width of the anode current of the magnetron to determine the load state, using the switched-mode power supply and control unit to assess and prevent damage by adjusting the magnetron's operation without additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If load sensors are used to detect low or non-existent loads, then the detection of reflected microwave radiation and magnetron temperature increase can be achieved, but the cost increases and the sensors become susceptible to faults

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsensor cost and fault susceptibility
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnetron's own anode current signal is used to detect load conditions. The control unit evaluates the anode current waveform characteristics (amplitude, pulse width) that naturally change when microwave radiation is reflected back, eliminating the need for separate load sensors. The system serves itself by using its operational parameters for both control and detection purposes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The anode current signal acts as an intermediary that carries information about the load condition. By monitoring changes in the anode current waveform, the system indirectly detects the presence of reflected microwave radiation and potential magnetron overheating without requiring direct measurement sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If additional load sensors are installed to detect reflected microwave radiation, then magnetron damage can be prevented, but the device complexity and cost increase

Engineering Contradiction:
Improvemagnetron damage preventionVSAvoidnumber of sensors
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control unit monitors the anode current waveform characteristics that naturally change when microwave radiation is reflected back. By evaluating parameters such as current amplitude and pulse width, the system detects load conditions and prevents magnetron damage using existing operational signals rather than additional sensors.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors the anode current signal and uses this feedback to detect reflected microwave radiation. When the control unit identifies abnormal current patterns indicating high reflection, it adjusts magnetron operation or shuts it down to prevent damage, creating a closed-loop protection mechanism without additional hardware.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for cost-effective and reliable detection of low or empty load states, preventing magnetron damage by adjusting power or operation mode, thus extending the appliance's lifespan without the need for separate load sensors.

Implementation Method 1

a magnetron configured to generate microwave radiation

Methodology Applied
Scientific EffectMicrowave radiation: Microwave Radiation

Implementation Method 2

liquid contained in the foodstuff is set in motion by the microwave radiation so that the energy from the microwave radiation is converted into heat

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS20240179810A1Domestic appliance having a microwave function and method for operating said appliance
Publication Date: 2024.05.30 MIELE & CO KG
  • US20240179810A1 patent drawing

AI summary

A domestic appliance for heating a foodstuff includes: an interior space for receiving the foodstuff; a magnetron for generating microwave radiation; a switched-mode power supply for operating the magnetron; and a control unit for controlling the switched-mode power supply. The domestic appliance detects and evaluates a pulse width of an anode current of the magnetron.