Magnetron Temperature Regulation via Variable-Frequency Power Supply

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Solution Overview

Problem

Microwave apparatuses face issues with magnetron overheating due to uncertain load conditions, leading to shortened lifespan and frequent damage, as existing temperature regulation methods are inadequate and costly.

Innovation Solution

A method and device that utilize a variable-frequency power supply with a current sampling circuit and controller to determine the anode current and calculate the anode voltage of the magnetron, allowing for regulation of the output power to maintain optimal temperature, preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional microwave apparatus drives magnetron with fixed power supply, then结构简单 (structure is simple), but magnetron temperature cannot be regulated and overheating occurs

Engineering Contradiction:
Improvemagnetron temperatureVSAvoidpower supply system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where the controller monitors the magnetron's operating state (through anode current detection) and adjusts the power supply output accordingly. The controller receives feedback signals about the magnetron's temperature or operating parameters and dynamically regulates the power supply to maintain optimal temperature, preventing overheating while extending magnetron lifespan.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system enables the magnetron to regulate its own operating temperature through the feedback mechanism. The controller automatically adjusts power supply parameters based on real-time monitoring of the magnetron's state, allowing the magnetron to maintain optimal operating conditions without external intervention or complex additional cooling systems.

Inventive Principle:
Principle #25Self-service

2Duration of action of moving object

If no temperature regulation is implemented, then device complexity is low, but magnetron lifespan is greatly shortened due to over-temperature damage

Engineering Contradiction:
Improvemagnetron lifespanVSAvoidtemperature regulation system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The feedback control mechanism continuously monitors magnetron operating parameters and adjusts power supply output to prevent over-temperature conditions. This extends magnetron lifespan by maintaining it within safe operating temperature ranges, reducing damage and failure rates without requiring complex external cooling infrastructure.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary temperature management by proactively adjusting power supply parameters before the magnetron reaches dangerous temperature levels. The controller anticipates temperature rise trends and preemptively reduces power output or activates cooling measures, preventing over-temperature damage before it occurs.

Inventive Principle:
Principle #10Preliminary action

3Temperature

If load conditions are uncertain, then system adaptability is high, but magnetron temperature becomes unpredictable and abrupt rise occurs

Engineering Contradiction:
Improvemagnetron temperature stabilityVSAvoidload condition adaptability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The feedback control system maintains stable magnetron temperature despite varying load conditions by continuously monitoring operating parameters and dynamically adjusting power supply output. When load changes cause temperature fluctuations, the controller compensates in real-time, ensuring temperature stability across different operating scenarios.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adapts power supply parameters based on real-time magnetron operating conditions and load variations. The controller adjusts voltage, current, or frequency parameters dynamically to maintain optimal temperature regardless of load uncertainty, making the system both adaptable and temperature-stable.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11706850B2Method, device, and system for regulating temperature of magnetron, variable-frequency power supply, and microwave apparatus
Publication Date: 2023.07.18 SHENZHEN MEGMEET ELECTRICAL CO LTD
  • US11706850B2 patent drawing
  • US11706850B2 patent drawing
  • US11706850B2 patent drawing

AI summary

A method for regulating a temperature of a magnetron includes: determining an anode current flowing through the magnetron and an output power of a variable-frequency power supply, the output power being configured to drive the magnetron to operate; calculating an anode voltage of the magnetron according to the anode current of the magnetron and the output power of the variable-frequency power supply; calculating an anode temperature of the magnetron according to the anode voltage of the magnetron; and regulating the output power of the variable-frequency power supply according to the anode temperature of the magnetron.