Magnus Rotor Internal Drive System Weather Protection

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Solution Overview

Problem

Existing Magnus rotor drive systems are exposed to harsh weather conditions, making maintenance difficult and requiring additional protection, which complicates operation and maintenance on ships.

Innovation Solution

A Magnus rotor design with a central shaft drive mechanism housed inside a carrier, protected from the elements, using a toothed belt and gear system for robust operation, and an integrated tread surface for safer maintenance access, along with a cover mechanism to prevent accidental opening or falling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If drive components are located outside the Magnus rotor on the deck, then maintenance and operation are accessible, but the components are exposed to harsh weather conditions requiring additional protection

Engineering Contradiction:
ImproveAccessibility for maintenanceVSAvoidWeather exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The drive components (motor, gear, toothed belt) are nested inside the carrier, which is itself inside the Magnus rotor. This nesting arrangement protects the drive components from weather while keeping them integrated with the rotor system, eliminating the need for separate external protection structures

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If drive components are housed inside the carrier, then protection from weather is achieved, but access for maintenance becomes more difficult

Engineering Contradiction:
ImproveWeather protectionVSAvoidMaintenance accessibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of repair

Solution Approach 1:

The carrier is segmented with a cover that can be opened to provide access to the drive components. This segmentation allows the drive to be protected during operation while enabling straightforward maintenance by simply opening the cover, without requiring disassembly of the entire Magnus rotor structure

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a shaft is provided on the central axis to drive the rotor, then all drive components can be located within the carrier, but the structure becomes more complex

Engineering Contradiction:
ImproveDrive component arrangementVSAvoidWeather protection
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

Instead of placing the motor outside and transmitting power inward, the motor is placed inside the carrier on the central axis and drives the rotor from the interior. This inverted arrangement consolidates all drive components within the carrier, providing inherent weather protection while simplifying the overall structure by eliminating external drive mechanisms

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a protected and efficient drive system that simplifies maintenance, enhances safety, and reduces the risk of equipment damage from weather, while allowing for easier access and operation on ship decks.

Implementation Method 1

a motor which is arranged inside the carrier and which drives the shaft in rotation

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a bearing which carries the rotor on the carrier

Methodology Applied
Scientific EffectFriction reduction: Friction

Implementation Method 3

Magnus rotors are also called Flettner rotors or sail rotors

Methodology Applied
Scientific EffectMagnus effect: Magnus Effect

Data Source

PatentEP2616323B1Magnus rotor
Publication Date: 2018.04.18 WOBBEN PROPERTIES GMBH
  • EP2616323B1 patent drawingFigure 1
  • EP2616323B1 patent drawingFigure 2
  • EP2616323B1 patent drawingFigure 3

AI summary

The invention relates to a Magnus rotor (2) comprising a support (4) that is arranged inside the Magnus rotor (2), a rotor (8) that rotates about the support (4) during operation of the Magnus rotor (2), a bearing (6) that supports the rotor (8) on the support (4), and a shaft (3) that penetrates the bearing (6) and is connected to the rotor (8) above the bearing (6).