Maintenance Cart with Adjustable Height and Air Filtration

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Solution Overview

Problem

Healthcare facilities face challenges in maintaining cleanliness and minimizing the risk of hospital-acquired infections due to hazardous airborne contaminants during construction and maintenance tasks, requiring access solutions that are compact, durable, and capable of isolating non-sanitized environments from sanitary areas while effectively managing airborne contaminants.

Innovation Solution

A maintenance/construction cart with an adjustable height that maintains a seal between its interior and the surrounding environment, equipped with a pulley system for height adjustment, structural support for ladders, and air filtration units to capture and filter contaminants, ensuring safe access to ceilings and walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a maintenance cart is designed to provide access to ceilings and walls in healthcare facilities, then it enables construction and maintenance tasks in hard-to-reach areas, but it risks releasing hazardous airborne contaminants into the sanitary healthcare environment

Engineering Contradiction:
Improveaccess to ceilings and wallsVSAvoidairborne contaminants
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The maintenance cart is divided into a sanitized interior workspace and an external sanitary environment, separated by sealable walls and a negative pressure system. This segmentation allows construction activities to occur in the cart while containing contaminants within the isolated workspace.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A negative pressure airlock system acts as an intermediary between the sanitized cart interior and the external environment. Airflow controllers and HEPA filters serve as mediators to transfer air from the cart to the external environment while removing contaminants, preventing their release into the healthcare facility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If the cart is designed to be compact and easily transported, then it can be moved to different locations in healthcare facilities, but it may compromise the seal effectiveness and contamination containment

Engineering Contradiction:
Improvecart portabilityVSAvoidseal effectiveness
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The cart incorporates flexible seal members including bellows-like structures and gaskets that can accommodate the cart's movement and height adjustment while maintaining the seal integrity. These flexible elements allow the cart to be transported and repositioned without compromising the containment effectiveness.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If the cart height is fixed, then the structure is simpler and more stable, but it cannot adapt to different ceiling heights in various healthcare facilities

Engineering Contradiction:
Improveceiling height accommodationVSAvoidheight adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cart incorporates adjustable height legs with lockable mechanisms that allow the cart to be dynamically reconfigured to match different ceiling heights. This dynamic adjustment capability enables the cart to adapt to various facility requirements while maintaining structural stability when locked in position.

Inventive Principle:
Principle #15Dynamics

4Object-affected harmful factors

If air filtration is added to contain contaminants, then patient and employee safety is improved, but the device complexity and operational cost increase

Engineering Contradiction:
Improvecontaminant containmentVSAvoidair filtration system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The air filtration system is integrated into the cart's existing structure, with HEPA filters incorporated into the airlock system and ventilation components serving multiple functions including contamination removal and negative pressure maintenance. This multi-functionality reduces overall system complexity despite the added safety capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cart provides safe and efficient access to various ceiling heights while maintaining a sealed environment, effectively containing and filtering hazardous and non-hazardous airborne contaminants, thus reducing the risk of infection and ensuring cleanliness.

Implementation Method 1

The air filtration unit may include a HEPA filter or other appropriate filtration device

Methodology Applied
Scientific EffectHEPA filtration: Filter (physical)

Implementation Method 2

a first bellows configured to expand and contract as the upper structure moves between its stowed position and raised position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The cart is configured such that its height can be easily adjusted by an operator to provide access to ceilings of different heights

Methodology Applied
Scientific EffectPulley: Pulley

Data Source

PatentUS11192490B2Maintenance cart with air filtration
Publication Date: 2021.12.07 ABATEMENT TECH
  • US11192490B2 patent drawing
  • US11192490B2 patent drawing
  • US11192490B2 patent drawing

AI summary

A maintenance/construction cart that facilitates wall and ceiling access while isolating the interior of the cart from the surrounding environment. The cart is configured such that its height can be easily adjusted by an operator to provide access to ceilings of different heights while maintaining the seal between the interior of the cart and the surrounding environment while structurally supporting a ladder leaning against a surface of the cart. In some embodiments, the cart includes an air filtration unit.