Malleable Retractor with Integrated OLED Illumination

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Solution Overview

Problem

Surgical retractors with fiber-optic illumination often restrict a surgeon's movement due to attached cables and fail to provide adequate illumination beneath the retractor, especially in curved or confined surgical areas, leading to glare and reduced visibility from overhead lighting.

Innovation Solution

A malleable surgical retractor with an integrally-illuminated planar source, such as LEDs or OLEDs, and a flexible design that allows bending to conform to anatomical structures, reducing the need for overhead lighting and minimizing glare by providing focused illumination directly to the surgical site.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If fiber-optic conduits are used to provide local illumination, then illumination control is improved, but surgeon's freedom to orient the retractor is impeded due to attached cables

Engineering Contradiction:
Improvelocal illumination controlVSAvoidfreedom to orient retractor
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent extracts the illumination source from the external cable system and integrates it directly into the retractor body. LEDs are embedded within the retractor structure, eliminating the need for external fiber-optic cables and power supplies, thereby freeing the surgeon's movement while maintaining localized illumination control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the illumination function with the retractor structure by integrating LEDs and power sources directly into the retractor. This combination eliminates separate cable systems and creates a self-contained illuminated retractor that moves freely with the surgeon's actions.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If fiber-optics-based retractors are used, then illumination is provided along the longer dimension, but sufficient illumination directly beneath the retractor is not achieved

Engineering Contradiction:
Improveillumination distributionVSAvoidillumination coverage beneath retractor
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent applies local quality by positioning LEDs at specific locations on the retractor blade, particularly at the distal end and along edges. This localized placement ensures concentrated illumination directly beneath the retractor where it is most needed, rather than uniform illumination along the entire length.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from linear illumination along the retractor's length to two-dimensional illumination coverage by placing LEDs at multiple positions on the blade surface. This creates omnidirectional light distribution that covers the surgical field beneath the retractor from multiple angles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If rigid structures are used in fiber-optics-based retractors, then structural stability is maintained, but ability to conform to curvature in surgical areas is lost

Engineering Contradiction:
Improvestructural stabilityVSAvoidability to conform to curvature
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent employs a thin, flexible blade construction that can be bent and shaped to conform to various anatomical curvatures. The blade maintains sufficient structural integrity through its material selection and geometry while allowing the surgeon to manipulate it into curved configurations for accessing difficult surgical sites.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a dynamic retractor system where the blade can transition between different shapes and configurations during surgery. The flexible construction allows the retractor to adapt its form to match the curvature of anatomical structures, providing both stability when positioned and adaptability during placement.

Inventive Principle:
Principle #15Dynamics

4Illumination intensity

If overhead lighting is used to illuminate surgical area, then general illumination is provided, but shadowing and glare occur reducing visibility

Engineering Contradiction:
Improvegeneral illuminationVSAvoidshadowing and glare
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces the retractor blade itself as an intermediary light-delivery system. Instead of relying on overhead lights that create shadows, the illuminated retractor acts as a moving light source that follows the surgeon's actions, providing direct illumination at the surgical site without creating shadows from overhead positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The retractor provides its own illumination through integrated LEDs, eliminating dependence on external overhead lighting. This self-illumination capability allows the retractor to serve both its mechanical function of holding tissue and its optical function of illuminating the surgical field, reducing shadows and glare by positioning light sources close to the action.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible and integrally-illuminated retractor enhances surgical precision and efficiency by reducing the need for ambient lighting, allowing precise illumination in tight spaces and minimizing glare, thus improving surgeon comfort and reducing procedure time.

Implementation Method 1

a planar illumination source disposed over the insulative layer at the distal portion of the strip... The planar illumination source may comprise one or more light-emitting diodes (LEDs)

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Implementation Method 2

The planar illumination source may comprise one or more light-emitting diodes (LEDs), organic light-emitting diodes (OLEDs)

Methodology Applied
Scientific EffectOrganic light-emitting diode (OLED): Organic Light-emitting Diode

Implementation Method 3

The malleable strip being capable of a first unbent configuration and a second bent configuration having a bend radius of less than about 2.0 cm... an elastically deformable layer, which may comprise a polymeric layer

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 4

one or more light-adjusting layers may be disposed over the planar illumination source. The light adjusting layer may comprise one or more light-diffusing layers or a light-scattering layer... a light-diffusing layer may comprise phosphorus particles, organic fluorescent dye, titanium dioxide particles, or may comprise any other scattering media

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 5

an insulative layer, such as an elastically deformable layer, which may comprise a polymeric layer, disposed over the malleable strip... The insulative material, is preferably selected so as to permit, in operation, the bending of the retractor without separation of the insulative material from the malleable strip

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS20230083792A1Malleable retractor
Publication Date: 2023.03.16 ILLUMIX SURGICAL
  • US20230083792A1 patent drawing
  • US20230083792A1 patent drawing
  • US20230083792A1 patent drawing

AI summary

Embodiments of claimed subject matter are directed to a malleable and integrally illuminated surgical retractor. In an embodiment, a malleable steel strip, having a thickness approximately in the range of 0.5-1.0 mm, may form a substrate. An elastically deformable layer, such as a polymeric layer, may be secured to the malleable steel strip. One or more meandering conductive lines, spiral conductors, or conductive inks, which may elongate and/or compress during bending of the substrate, may be secured to the TPU layer. The one or more meandering conductive lines, spiral conductors, or conductive inks may operate to couple current from an electronics module to one or more malleable illumination sources comprising, for example, an organic light-emitting diode (OLED).