Malleable Tile Leveling Device for Large Tile Stability
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Solution Overview
Problem
Current tile leveling equipment is cumbersome, time-consuming, and often ineffective for large tiles, which can shift during mortar drying, leading to unlevel and potentially damaged tiles due to their weight.
Innovation Solution
A malleable tile leveling device, such as a spherical or cylindrical metal or plastic tool, is placed under tiles to maintain their level position by reshaping under applied pressure, eliminating the need for multiple parts and removal steps, and ensuring tiles remain level as the mortar dries.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If traditional multi-part leveling equipment is used, then tile leveling can be achieved, but the process becomes time-consuming and labor-intensive due to multiple assembly and disassembly steps
Solution Approach 1:
The patent merges multiple separate leveling components into a single integrated leveling device that can be placed in one step under the tile. This single device includes both the support element and the leveling mechanism unified into one piece, eliminating the need for separate assembly and disassembly operations while maintaining tile leveling precision.
Solution Approach 2:
The leveling device is pre-configured with its leveling mechanism already integrated and ready for use. The device is prepared in advance with adjustable components set to default positions, allowing immediate placement under the tile without requiring on-site assembly or adjustment procedures.
2Manufacturing precision
If traditional leveling equipment with multiple parts is used, then tile leveling is possible, but device complexity increases due to multiple components that must be assembled and managed
Solution Approach 1:
The patent combines the support function and leveling adjustment function into a single integrated device. The support element and leveling mechanism are unified into one component rather than being separate parts, reducing the total number of components from multiple pieces to a single device that performs both functions simultaneously.
Solution Approach 2:
The single leveling device performs multiple functions: it provides structural support for the tile, enables leveling adjustment, and maintains position stability. This multi-functional design eliminates the need for separate support devices and leveling tools, simplifying the overall system while maintaining precision.
3Ease of operation
If leveling device is removed after tile is set, then tile can be freely positioned, but tile may shift during mortar drying causing unlevel or broken tiles
Solution Approach 1:
The leveling device incorporates a dynamic retention mechanism that adapts its holding force. During the mortar drying period, the device maintains strong engagement with the tile to prevent shifting. Once the mortar is fully set, the retention mechanism can be easily released or removed without damaging the tile, providing both stability and eventual flexibility.
Solution Approach 2:
The device is designed with built-in protection features that prevent damage to the tile during the retention period. The retention mechanism applies controlled force distributed across the tile surface, cushioning against potential stress concentrations that could cause cracking or damage while maintaining position stability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution simplifies the tile laying process, reduces labor and time, and prevents tiles from shifting, resulting in a more efficient and cost-effective method for laying large tiles without the risk of unlevel or broken tiles.
Implementation Method 1
the at least one tile leveling device is comprised of a malleable metal material... level the tile by applying pressure above the at least one tile leveling device
Data Source
AI summary
A tile leveling device and a method for using the same is shown and described. The method for using a tile leveling device begins by placing at least one tile leveling device beneath a tile to be laid. In one instance the at least one tile leveling device is comprised of a malleable metal material. After the at least one tile leveling device is placed a tile is then set on top of the at least one tile leveling device. The tile is then leveled. When the tile is placed the tile leveling device is left under the tile and there is no need to remove the device.