Managing airflow supplied through soft ducts

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Solution Overview

Problem

Existing data center cooling systems face inefficiencies due to non-uniform waste heat generation across rack systems, leading to suboptimal air cooling distribution and increased operational costs, especially when rapid changes in computing capacity are needed.

Innovation Solution

A system utilizing a soft duct with a variable cross section control device, equipped with a motor and constricting member, allows for dynamic adjustment of air flow by altering the cross-sectional area of the duct passages to efficiently distribute cooling air to rack computing systems, accommodating varying heat loads and capacity expansions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If uniform heat removal methods are applied to non-uniform waste heat generation sources, then installation and operation are simplified, but cooling efficiency decreases

Engineering Contradiction:
Improvesimplicity of cooling system operationVSAvoidcooling efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements variable air flow control that delivers different cooling rates to different rack systems based on their specific heat generation characteristics. Each rack system receives customized cooling air flow proportional to its waste heat generation, transforming the uniform cooling approach into a localized, adaptive solution that matches actual thermal loads.

Inventive Principle:
Principle #3Local quality

2Productivity

If additional servers are added to increase computing capacity, then processing capability is improved, but cooling infrastructure requirements increase

Engineering Contradiction:
Improvecomputing capacityVSAvoidcooling infrastructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs dynamically adjustable air flow control mechanisms that can be modified in real-time based on changing computing loads. When servers are added or removed, the system automatically adjusts cooling air distribution without requiring physical infrastructure changes, enabling flexible scaling of both computing and cooling capacities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (air flow rates, duct configurations) rather than physical infrastructure when computing capacity needs to be adjusted. By modifying control parameters in response to changing server configurations, the system accommodates capacity expansion without proportional increases in cooling infrastructure complexity.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If forced air systems are used to maintain temperature, then cooling effectiveness is improved, but operational costs increase

Engineering Contradiction:
Improvetemperature control effectivenessVSAvoidoperational cost
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The patent incorporates feedback mechanisms that monitor actual thermal loads and adjust air flow accordingly. By continuously measuring heat generation from rack systems and responding with appropriate cooling air distribution, the system avoids over-cooling low-load areas while ensuring adequate cooling for high-load areas, optimizing energy utilization.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies cooling air selectively and proportionally to actual heat generation needs rather than uniformly across all areas. By delivering cooling air only where and in the amount needed based on measured thermal loads, the system avoids excessive cooling in low-demand areas, reducing overall energy consumption while maintaining effective temperature control where required.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances cooling efficiency and reduces operational costs by ensuring targeted air distribution, adapting to changing computing demands without the need for extensive infrastructure modifications.

Implementation Method 1

The motor can be operated to move the constricting member to reduce a cross sectional area of a portion of the passage of the soft duct

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10842052B2Managing airflow supplied through soft ducts
Publication Date: 2020.11.17 AMAZON TECH INC
  • US10842052B2 patent drawing
  • US10842052B2 patent drawing
  • US10842052B2 patent drawing

AI summary

A system for conveying air from one location to another includes a soft duct having a passage and an air flow control device. The air flow control device can be operated to vary a cross sectional area of a portion of the passage of the soft duct.